Method of feedback commanding a monophase resonant converter, a related monophase resonant converter and a polyphase resonant converter

Patent metadata

Field	Value
Publication number	US-9379628-B2
Application number	US-201514612124-A
Country	US
Kind code	B2
Filing date	Feb 2, 2015
Priority date	Feb 3, 2014
Publication date	Jun 28, 2016
Grant date	Jun 28, 2016

Abstract

A resonant converter includes a primary switching circuit having a primary winding and a primary switching stage configured to drive the primary winding; a secondary resonant circuit having a secondary winding magnetically coupled to the primary winding, a resonance capacitor connected in parallel to the secondary winding, and first and second secondary inductors respectively coupled between an output terminal of the converter and respective terminals of the resonance capacitor; a rectification stage connected in parallel with the resonance capacitor, and having first and second switches coupled to form a half-bridge; and a feedback command circuit. The command circuit is configured to receive feedback signals representing an output voltage and an output current at the output terminal of the resonant converter, receive voltages at the terminals of the resonance capacitor, and turn on/off, independently with respect to each other, the switches of the rectification stage and the primary switching stage.

First claim

The invention claimed is:

1. A method of feedback commanding a resonant converter, comprising:
executing cyclically the following sequence of operations:
turning on low-side switches of a full-bridge primary switching stage and first and second switches of a secondary rectification stage and turning off high-side switches of the primary switching stage, the resonant converter including:
a primary switching circuit having a primary winding and the primary full-bridge switching stage which is configured to drive said primary winding,
a secondary resonant circuit having a secondary winding magnetically coupled to the primary winding, a resonance capacitor electrically connected in parallel to the secondary winding, first and second secondary inductors respectively coupled between an output terminal of the converter and respective terminals of the resonance capacitor; and
a secondary rectification stage electrically connected in parallel with the resonance capacitor and including the first and second switches respectively coupled to form a half-bridge with an intermediate tap coupled to ground;

switching the switches of the primary switching stage such to energize the primary switching circuit with a positive half-wave, while keeping on the switches of the secondary rectification stage and monitoring a current flowing through said first switch;
turning off the first switch and monitoring a voltage at the first switch, in response to detecting a zero cross condition of the current flowing through said first switch;
carrying out one of the two following operations:
before the voltage at the first switch nullifies, turning off the low-side switches and turning on the high-side switches, or
after the voltage at the first switch has nullified, switching the switches of the primary switching stage such to energize the primary switching circuit with a positive half-wave, keeping on the switches of the secondary rectification stage;

turning on the low-side switches and the first and second switches and turning off the high-side switches;
switching the switches of the primary switching stage such to energize the primary circuit with a negative half-wave, while keeping on the switches of the secondary rectification stage and monitoring a current flowing through said second switch;
turning off the second switch and monitoring a voltage at the second switch, in response to detecting a zero cross condition of the current flowing through said second switch; and
carrying out one of the two following operations:
before the voltage at the second switch nullifies, turning off the low-side switches and turning on the high-side switches, or
after the voltage at the second switch has nullified, switching the switches of the primary switching stage such to energize the primary switching circuit with a negative half-wave, keeping on the switches of the secondary rectification stage.

2. The method according to claim 1 , wherein the sequence of operations is controlled using a feedback command circuit configured to:
receive feedback signals representing an output voltage available at an output terminal of the resonant converter and an output current delivered throughout said output terminal;
receive voltages available at terminals of said resonance capacitor; and
command the turning on/off of switches of said primary switching stage and of the secondary rectification stage.

3. The method according to claim 2 , comprising:
generating a gain adjustment signal corresponding to said feedback signals;
generating a sum signal as a sum of a gain reference signal and said gain adjustment signal;
outputting a main clock signal at a frequency determined in function of said sum signal, an unregulated supply voltage of the primary switching circuit, and a resonance period value of the converter; and
generating on/off signals of the switches of said primary switching stage and of said secondary rectification stage in function of respective primary and secondary delay times from active edges of the main clock signal.

4. A method of commanding a polyphase resonant converter, comprising:
generating a gain adjustment signal corresponding to feedback signals representing an output voltage available at an output terminal of the resonant converter and an output current delivered through said output terminal, the resonant converter including a plurality N of monophase cells each including:
a primary switching circuit having a primary winding and a primary full-bridge switching stage configured to drive said primary winding,
a secondary resonant circuit having a secondary winding magnetically coupled to the primary winding, a resonance capacitor electrically connected in parallel with the secondary winding, and first and second secondary inductors respectively coupled between an output terminal of the converter and respective terminals of the resonance capacitor,
a secondary rectification stage connected electrically in parallel with the resonance capacitor, having first and second switches respectively coupled to form a half-bridge with an intermediate tap coupled to ground,
a feedback command circuit configured to receive the feedback signals, receive voltages available at the terminals of said resonance capacitor, command turning on/off the switches of said primary switching stage and of the secondary rectification stage, and receive in input the voltages referred to ground available at the terminals of the resonance capacitor;

generating a sum signal as a sum of a gain reference signal and said gain adjustment signal;
outputting a main clock signal at a frequency determined in function of said sum signal and an unregulated supply voltage value of the primary switching circuit;
frequency dividing by N said main clock signal, generating N secondary clock signals outphased among them and each having a frequency N times smaller than the frequency of the main clock signal;
generating a plurality of N primary delay times and N secondary delay times corresponding to a set of output currents delivered by the N monophase resonant converters;
generating on/off signals of the switches of each said primary switching stage and of the corresponding secondary rectification stage in function of respective primary and secondary delay times from active edges of a respective secondary clock signal.

5. The method according to claim 4 , comprising:
generating signals for turning on/off switches of each switching stage keeping constant an on-time of each switching stage;
generating signals for turning on/off switches of each rectification stage by adjusting said respective primary and secondary delay times in function of a difference between a delivered current by the respective monophase converter and an average current delivered by a cell of said N monophase cells.

6. A monophase resonant converter, comprising:
a primary switching circuit having a primary winding and a primary switching stage configured to drive said primary winding;
a secondary resonant circuit having a secondary winding magnetically coupled to the primary winding, a resonance capacitor electrically connected in parallel to the secondary winding, and first and second secondary inductors respectively coupled between an output terminal of the converter and respective terminals of the resonance capacitor;
a secondary rectification stage electrically connected in parallel with the resonance capacitor, and having a first switch and a second switch coupled to form a half-bridge with an intermediate tap coupled to ground;
a feedback command circuit configured to:
receive feedback signals representing an output voltage at the output terminal of the resonant converter and an output current delivered through said output terminal,
receive voltages at the

Assignees

• St Microelectronics Srl

Inventors

• Zambetti Osvaldo Enrico
• Saggini Stefano

Classifications

• H02M3/3376

  with automatic control of output voltage or current · CPC title

• H02M3/33592 Primary

  having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M3/33546 Primary

  with automatic control of the output voltage or current (H02M3/33561 takes precedence) · CPC title

• Y02B70/1433

  Cross-Sectional Technologies · mapped topic