Composite cathode active material, method of preparing the same, and cathode and lithium battery containing the same

Patent metadata

Field	Value
Publication number	US-9373868-B2
Application number	US-201414485964-A
Country	US
Kind code	B2
Filing date	Sep 15, 2014
Priority date	Sep 16, 2013
Publication date	Jun 21, 2016
Grant date	Jun 21, 2016

Abstract

A composite cathode active material including a lithium metal oxide including an oxide Formula 1 and sulfur,

x Li 2 MnO 3 .(1 −x−y )LiMO 2 .y LiMn 2 O 4   (1)

wherein 0<x<0.6, 0<y<0.1, and M is at least one selected from a metal and a metalloid.

First claim

What is claimed is:

1. A composite cathode active material comprising:
a lithium metal oxide comprising an oxide of Formula 1 and sulfur,
x Li 2 MnO 3 .(1 −x−y )LiMO 2 .y LiMn 2 O 4   (1)

wherein 0<x<0.6, 0<y<0.1, and M is at least one selected from a metal and a metalloid, and
wherein the sulfur partially replaces oxygen in a structure of the lithium metal oxide.

2. The composite cathode active material according to claim 1 , wherein 0<y<0.05.

3. The composite cathode active material according to claim 1 , wherein 0.3<x<0.6 and 0.01<y<0.05.

4. The composite cathode active material according to claim 1 , wherein a molar ratio between oxygen and sulfur included in the lithium metal oxide is O:S=2−β:β, wherein 0<β<0.1.

5. The composite cathode active material according to claim 1 , wherein the Li 2 MnO 3 and the LiMO 2 each have a layered structure.

6. The composite cathode active material according to claim 1 , wherein the LiMn 2 O 4 has a spinel structure.

7. The composite cathode active material according to claim 1 , wherein M is at least one selected from Mn, V, Cr, Fe, Co, Ni, Zr, Re, Al, B, Ge, Ru, Sn, Ti, Nb, Mo, and Pt.

8. The composite cathode active material according to claim 1 , wherein M comprises Co, Ni, and Mn.

9. A composite cathode active material comprising:
a lithium metal oxide comprising an oxide of Formula 2 and sulfur,
x ′Li 2 MnO 3 .(1 −x′−y′ )Li[Ni a Co b Mn c ]O 2 .y ′LiMn 2 O 4   (2),

wherein 0.4<x′<0.6, 0.01<y′<0.05, and a+b+c=1, and
wherein a molar ratio between oxygen and sulfur included in the lithium metal oxide is O:S=2−β:β, wherein 0<β<0.1.

10. A cathode comprising the composite cathode active material according to claim 1 .

11. A lithium secondary battery comprising:
a cathode comprising a lithium metal oxide comprising an oxide of Formula 1 and sulfur,
x Li 2 MnO 3 .(1 −x−y )LiMO 2 .y LiMn 2 O 4   (1),

wherein 0<x<0.6 and 0<y<0.1, and M is at least one selected from a metal and a metalloid, and
wherein the sulfur partially replaces oxygen in a structure of the lithium metal oxide;
an anode comprising an anode active material capable of insertion and deinsertion of lithium; and
an electrolyte between the cathode and the anode, the electrolyte comprising a lithium salt and a non-aqueous organic solvent.

12. The lithium secondary battery according to claim 11 , wherein 0.3<x<0.6 and 0.01<y<0.05.

13. The lithium secondary battery according to claim 11 , wherein a molar ratio between oxygen and sulfur included in the lithium metal oxide is O:S=2−β:β, wherein 0<β<0.1.

14. The lithium secondary battery according to claim 11 , wherein the oxide is expressed by Formula 2,
x ′Li 2 MnO 3 .(1 −x′−y′ )Li[Ni a Co b Mn c ]O 2 .y ′LiMn 2 O 4   (2),

wherein 0.4<x′<0.6, 0.01<y′<0.05, and a+b+c=1, and
wherein a molar ratio between oxygen and sulfur included in the lithium metal oxide is O:S=2−β′:β′, wherein 0<β′<0.1.

15. The lithium secondary battery according to claim 11 , wherein M in Formula 1 is at least one selected from Mn, V, Cr, Fe, Co, Ni, Zr, Re, Al, B, Ge, Ru, Sn, Ti, Nb, Mo, and Pt.

16. The lithium secondary battery according to claim 11 , wherein M in Formula 1 comprises Co, Ni, and Mn.

17. The lithium secondary battery according to claim 11 , wherein the anode active material comprises at least one selected from a vanadium oxide, a lithium vanadium oxide, Si, SiO x wherein 0<x<2, a Si—Z alloy wherein Z is at least one selected from Mg, Ca, Sr, Ba, Ra, Sc, Y, Ti, Zr, Hf, Rf, V, Nb, Ta, Db, Cr, Mo, W, Sg, Tc, Re, Bh, Fe, Pb, Ru, Os, Hs, Rh, Ir, Pd, Pt, Cu, Ag, Au, Zn, Cd, B, Al, Ga, Sn, In, Ti, Ge, P, As, Sb, Bi, S, Se, Te, and Po, graphite, soft carbon, hard carbon, mesophase pitch carbide, and calcined coke.

18. The lithium secondary battery according to claim 11 , wherein the lithium salt comprises at least one selected from LiPF 6 , LiBF 4 , LiSbF 6 , LiAsF 6 , LiCF 3 SO 3 , Li(CF 3 SO 2 ) 3 C, Li(CF 3 SO 2 ) 2 N, LiC 4 F 9 SO 3 , LiClO 4 , LiAlO 4 , LiAlCl 4 , LiBPh 4 , LiN(C x F 2x+1 SO 2 )(C x F 2y+1 SO 2 ) wherein x and y are natural numbers, LiCl, LiI, and lithium bisoxalato borate.

19. The lithium secondary battery according to claim 11 , further comprising a separator between the cathode and the anode, wherein the separator electrically insulates the cathode from the anode.

20. A method of manufacturing the composite cathode active material according to claim 1 , the method comprising:
combining manganese sulfate and a sulfate of a metal or a metalloid to form a mixture;
dissolving the mixture in water to form a solution;
contacting the solution with a precipitator to form a precipitate;
adding lithium carbonate to the precipitate to form a second mixture; and
heat treating the second precipitate to manufacture the composite cathode active material.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Choi Byung-Jin
• Kang Yoon-Sok
• Park Jin-Hwan
• Yoon Jae-Gu
• Kim Myung-Hoon
• Mun Jun-Young
• Park Jun-Ho
• Ahn Sung-Jin

Classifications

• C01G53/82

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• C01G53/006

  Chemistry & Metallurgy · mapped topic

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• C01G45/1242

  of the type (Mn2O4)-, e.g. LiMn2O4 or Li(MxMn2-x)O4 · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title