Four-stroke internal combustion engine comprising an engine brake

Patent metadata

Field	Value
Publication number	US-9371780-B2
Application number	US-201113825817-A
Country	US
Kind code	B2
Filing date	Aug 29, 2011
Priority date	Sep 23, 2010
Publication date	Jun 21, 2016
Grant date	Jun 21, 2016

Abstract

A four-stroke internal combustion engine having an engine brake, at least one exhaust valve per cylinder, each valve actuated by a camshaft and at least one first valve lever arrangement, and a device which advances the exhaust control, with the valve lever arrangement having an exhaust lever actuated by an exhaust cam and a brake lever actuated by a brake cam. The brake lever has a first brake lever part on the side of the camshaft and a second brake lever part on the side of the exhaust valve, with the two brake lever parts being rotatably mounted independent of each other about a lever axis and being rotationally connectable with each other in engine braking operation by a locking element which is adjustable between two positions.

First claim

What is claimed is:

1. An internal combustion engine, comprising:
an engine brake;
at least one exhaust valve per cylinder;
a camshaft;
at least one valve lever arrangement configured to actuate the at least one exhaust valve via the camshaft, the valve lever arrangement having an exhaust lever and a brake lever, the exhaust lever having a first exhaust lever part on a camshaft side and a second exhaust lever part on an exhaust valve side, the first exhaust lever part and the second exhaust lever part each configured for rotatable mounting about a lever axis independent of each other and also for rotational connection to each other by a locking element outside of an engine braking operation, the brake lever having a first brake lever part on the camshaft side and a second brake lever part on the exhaust valve side, the first brake lever part and the second brake lever part each configured for rotatable mounting about the lever axis independent of each other and also for rotational connection to each other in the engine braking operation by the locking element;
an exhaust cam configured to actuate the exhaust lever; and
a brake cam configured to actuate the brake lever,
wherein the locking element is configured to be mounted on a middle lever which is configured to be rotatably mounted about the lever axis between the exhaust lever and the brake lever.

2. The internal combustion engine of claim 1 , wherein the locking element is configured for adjustment between a first position and a second position.

3. The internal combustion engine of claim 2 , wherein the first position is associated with a driving operation and the second position is associated with the engine braking operation.

4. The internal combustion engine of claim 3 , wherein:
the exhaust lever is configured for activation in the first position; and
the brake lever is configured for deactivation in the first position.

5. The internal combustion engine of claim 3 , wherein:
the exhaust lever is configured for deactivation in the second position; and
the brake lever is configured for activation in the second position.

6. The internal combustion engine of claim 1 , wherein the brake cam is configured to be spatially arranged with respect to the exhaust cam in a phase-shifted manner advanced by approximately 90°.

7. The internal combustion engine of claim 1 , wherein the brake lever is configured to act directly on a valve shaft of a first exhaust valve of the at least one exhaust valve.

8. The internal combustion engine of claim 1 , wherein the exhaust lever is configured to act indirectly via a valve bridge on at least one first and one second exhaust valve per cylinder.

9. The internal combustion engine of claim 1 , wherein the locking element comprises a stepped piston configured to be displaceably mounted in a stepped guide cylinder parallel to the lever axis.

10. The internal combustion engine of claim 1 , wherein the middle lever is configured to be rotationally connected via the locking element with the activated the brake lever and the activated exhaust lever.

11. The internal combustion engine of claim 1 , wherein the locking element is configured for movement between pressure areas of the first exhaust lever part and the second exhaust lever part, or the first brake lever part and the second brake lever part.

12. The internal combustion engine of claim 1 , further comprising an annular face surface formed by a shoulder of a piston, the annular face surface configured to border a pressure chamber within a middle lever.

13. The internal combustion engine of claim 1 , wherein the pressure chamber is configured for connection to a pressure line.

14. The internal combustion engine of claim 1 , wherein the locking element is configured for hydraulic displacement against a force of a restoring spring.

15. The internal combustion engine of claim 1 , wherein the locking element is configured for pneumatic displacement against a force of a restoring spring.

16. An internal combustion engine comprising:
an engine brake;
an exhaust valve per cylinder;
a camshaft;
a valve lever arrangement configured to actuate the exhaust valve via the camshaft, the valve lever arrangement having:
an exhaust lever with a first exhaust lever part on a camshaft side and a second exhaust lever part on an exhaust valve side, the first exhaust lever part and the second exhaust lever part each configured for rotatable mounting about a lever axis independent of each other; and
a brake lever with a first brake lever part on the camshaft side and a second brake lever part on the exhaust valve side, the first brake lever part and the second brake lever part each configured for rotatable mounting about the lever axis independent of each other;

a locking element configured to rotatably connect:
the first exhaust lever part and the second exhaust lever part to each other outside of an engine braking operation; and
the first brake lever part and the second brake lever part to each other in the engine braking operation;

an exhaust cam configured to actuate the exhaust lever; and
a brake cam configured to actuate the brake lever,
wherein the locking element is configured to be mounted on a middle lever which is configured to be rotatably mounted about the lever axis between the exhaust lever and the brake lever.

17. The internal combustion engine of claim 16 , wherein the locking element is configured for adjustment between a first position associated with a driving operation and a second position associated with the engine braking operation.

18. The internal combustion engine of claim 17 , wherein:
the exhaust lever is configured for activation in the first position; and
the brake lever is configured for deactivation in the first position.

19. The internal combustion engine of claim 17 , wherein:
the exhaust lever is configured for deactivation in the second position; and
the brake lever is configured for activation in the second position.

20. An internal combustion engine, comprising:
an engine brake;
at least one exhaust valve per cylinder;
a camshaft;
at least one valve lever arrangement configured to actuate the at least one exhaust valve via the camshaft, the at least one valve lever arrangement having an exhaust lever and a brake lever, the exhaust lever having a first exhaust lever part on a camshaft side and a second exhaust lever part on an exhaust valve side, the first exhaust lever part and the second exhaust lever part each configured for rotatable mounting about a lever axis independent of each other and also for rotational connection to each other by a locking element outside of an engine braking operation, the brake lever having a first brake lever part on the camshaft side and a second brake lever part on the exhaust valve side, the first brake lever part and the second brake lever part each configured for rotatable mounting about the lever axis independent of each other and also for rotational connection to each other in the engine braking operation by the locking element;
an exhaust cam configured to actuate the exhaust lever; and
a brake cam configured to actuate the brake lever,
wherein the locking element comprises a stepped piston configured to be displaceably mounted in a stepped guide cylinder parallel to the lever axis.

21. The internal combustion engine of claim 20 , wherein the locking element is configured to be mounted on a middle lever which is configured to be rotatably mounted about the lever

Assignees

• Toth Gyula
• Gröger Michael
• Avl List Gmbh

Inventors

• Toth Gyula
• Gröger Michael

Classifications

• F01L2001/186

  Split rocking arms, e.g. rocker arms having two articulated parts and means for varying the relative position of these parts or for selectively connecting the parts to move in unison · CPC title

• F02D13/04

  using engine as brake · CPC title

• F02D13/0273

  Multiple actuations of a valve within an engine cycle · CPC title

• F01L13/06 Primary

  for braking · CPC title

• F01L1/18

  Rocking arms or levers · CPC title