Inkjet printing device and printing method

Patent metadata

Field	Value
Publication number	US-9370927-B2
Application number	US-201314647451-A
Country	US
Kind code	B2
Filing date	Nov 29, 2013
Priority date	Nov 30, 2012
Publication date	Jun 21, 2016
Grant date	Jun 21, 2016

Abstract

The invention has an object to provide an advantageous technology that minimizes banding that may appear on an image printed using a print head having a nozzle row ( 22 ) to obtain printed images with a better image quality. A print operation includes discharging ink on a printing medium through an active nozzle row ( 23 ) and at least one nozzle ( 21 ) not continuous from at least one end of the active nozzle row ( 23 ). The active nozzle row ( 23 ) is re-selected so that an amount of shift of the active nozzle row ( 23 ) from one end of the nozzle row ( 22 ) is changed every time when the active nozzle row ( 23 ) discharges ink a predetermined number of times.

First claim

The invention claimed is:

1. An inkjet printing device, comprising:
a print head having a nozzle row with a plurality of aligned nozzles;
a nozzle selector for selecting plural ones of the nozzles continuously aligned in a part of the nozzle row as an active nozzle row;
a main scan controller for driving the print head to perform a scan in a main scan direction intersecting the nozzle row; and
a sub scan controller for moving a printing medium relative to the print head in a sub scan direction in parallel with a direction in which the nozzle row is extending,
wherein the print head is driven by the main scan controller to perform the scan in the main scan direction and discharge ink on the printing medium through the active nozzle row and at least one of the nozzles not continuous from at least one end of the active nozzle row for performing a print operation, and
the nozzle selector re-selects the active nozzle row so that an amount of shift of the active nozzle row from one end of the nozzle row is changed every time, when the active nozzle row discharges ink a predetermined number of times,
wherein the nozzle row includes: the active nozzle row, the nozzles not continuous from at least one end of the active nozzle row, and an ink-discharge-inactive part consisting of ink-discharge-inactive nozzles,
the nozzles not continuous from at least one end of the active nozzle row is disposed between the active nozzle row and the ink-discharge-inactive part,
a relative position relationship between an active nozzle region of the active nozzle row, a not continuous region of the nozzles not continuous from at least one end of the active nozzle row and an ink-discharge-inactive region of the ink-discharge-inactive part is fixed.

2. The inkjet printing device according to claim 1 , wherein
the nozzle selector selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax, where Nmax≧4, and
a total amount of change in the amounts of shift when the active nozzle row is re-selected Nmax number of times is equal to or greater than [(Nmax/2) 2 +{(Nmax/2)−1} 2 +(Nmax−1)]/2.

3. The inkjet printing device according to claim 1 , wherein
the nozzle selector selects the active nozzle row so that the active nozzle row has Z nozzles, and a difference between minimum and maximum values of the amount of shift+1 equals Nmax,
wherein the Nmax and the Z are parameters that are arbitrarily changeable.

4. The inkjet printing device according to claim 3 , wherein
the nozzle selector selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax, where Nmax≧4, and
a total amount of change in the amounts of shift when the active nozzle row is re-selected Nmax number of times is equal to or greater than [(Nmax/2) 2 +{(Nmax/2)−1} 2 +(Nmax−1)]/2.

5. The inkjet printing device according to claim 1 , wherein
the nozzle selector selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax,
wherein the Nmax satisfies the following formula (1);
N max≧0.1× L /( P+ 1)  (1)

where L is a total number of nozzles included in the nozzle row, and P is a print pass number.

6. The inkjet printing device according to claim 5 , wherein
the nozzle selector selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax, where Nmax≧4, and
a total amount of change in the amounts of shift when the active nozzle row is re-selected Nmax number of times is equal to or greater than [(Nmax/2) 2 +{(Nmax/2)−1} 2 +(Nmax−1)]/2.

7. A printing method using an inkjet printing device comprising a print head having a nozzle row with a plurality of aligned nozzles, and the printing method comprising:
a nozzle selecting step of selecting plural ones of the nozzles continuously aligned in a part of the nozzle row as an active nozzle row;
a printing step of driving the print head to perform a scan in a main scan direction intersecting the nozzle row, the printing step further performing a print operation by discharging ink on a printing medium through the active nozzle row and at least one of the nozzles not continuous from at least one end of the active nozzle row;
a nozzle re-selecting step of changing an amount of shift of the active nozzle row from one end of the nozzle row every time when the active nozzle row discharges ink a predetermined number of times; and
a sub scanning step of moving the printing medium relative to the print head in a sub scan direction in parallel with a direction in which the nozzle row is extending,
wherein the nozzle row includes: the active nozzle row, the nozzles not continuous from at least one end of the active nozzle row, and an ink-discharge-inactive part consisting of ink-discharge-inactive nozzles,
the nozzles not continuous from at least one end of the active nozzle row is disposed between the active nozzle row and the ink-discharge-inactive part,
a relative position relationship between an active nozzle region of the active nozzle row, a not continuous region of the nozzles not continuous from at least one end of the active nozzle row and an ink-discharge-inactive region of the ink-discharge-inactive part is fixed.

8. The printing method according to claim 7 , wherein
the nozzle selecting step selects the active nozzle row so that the active nozzle row has Z nozzles, and a difference between minimum and maximum values of the amount of shift+1 equals Nmax,
wherein the Nmax and the Z are parameters that are arbitrarily changeable.

9. The printing method according to claim 7 , wherein
the nozzle selecting step selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax,
wherein the Nmax satisfies the following formula (1);
N max≧0.1× L /( P+ 1)  (1)

where L is a total number of nozzles included in the nozzle row, and P is a print pass number.

10. The printing method according to claim 7 , wherein
the nozzle selecting step selects the active nozzle row so that the difference between the minimum and maximum values of the amount of shift+1 equals Nmax, where Nmax≧4, and
a total amount of change in the amounts of shift when the active nozzle row is re-selected Nmax number of times is equal to or greater than [(Nmax/2) 2 +{(Nmax/2)−1} 2 +(Nmax−1)]/2.

Assignees

• Mimaki Eng Kk

Inventors

• Ohnishi Masaru
• Murai Kosuke

Classifications

• B41J2/04586

  controlling heads of a type not covered by groups B41J2/04575 - B41J2/04585, or of an undefined type · CPC title

• B41J2/2139 Primary

  Compensation for malfunctioning nozzles creating dot place or dot size errors (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045) · CPC title

• B41J2/04568 Primary

  Control according to number of actuators used simultaneously · CPC title