Deterioration determination system of exhaust emission control device

Patent metadata

Field	Value
Publication number	US-9366168-B2
Application number	US-201314648765-A
Country	US
Kind code	B2
Filing date	Oct 29, 2013
Priority date	Dec 3, 2012
Publication date	Jun 14, 2016
Grant date	Jun 14, 2016

Abstract

An object of the present invention is to increase the accuracy of a deterioration determination in a deterioration determination system of an exhaust emission control device having a selective reduction type NOx catalyst, by suppressing false determinations when the deterioration determination is made. The deterioration determination system includes a catalyst having an oxidative capacity downstream of a NOx catalyst using ammonia as a reducing agent. When an amount of ammonia adsorbed by the NOx catalyst is larger than an equilibrium adsorption amount, out of the amount of ammonia flowing into the catalyst having the oxidative capacity, at least one of the amount of ammonia flowing out from the catalyst having the oxidative capacity and the amount of ammonia converted to NOx in the catalyst having the oxidative capacity or a total value of both is calculated. When the value exceeds a threshold, the use of a detection value of an NOx sensor is limited in a deterioration determination or the deterioration determination itself is prohibited.

First claim

The invention claimed is:

1. A deterioration determination system of an exhaust emission control device including:
a selective reduction type NOx catalyst provided in an exhaust path of an internal combustion engine and using ammonia as a reducing agent;
a reducing agent supply unit that supplies ammonia or a precursor of the ammonia into an exhaust gas flowing into the selective reduction type NOx catalyst upstream of the selective reduction type NOx catalyst;
a catalyst provided downstream of the selective reduction type NOx catalyst and having an oxidative capacity;
an NOx sensor provided downstream of the catalyst having the oxidative capacity to detect NOx in the exhaust gas flowing out from the catalyst having the oxidative capacity and also to detect the ammonia in the exhaust gas as NOx; and
a deterioration determination unit that makes a deterioration determination of the selective reduction type NOx catalyst based on a detection value of the NOx sensor,
the deterioration determination system comprising:
an outflow amount calculation unit that calculates, when an amount of the ammonia adsorbed by the selective reduction type NOx catalyst is larger than an equilibrium adsorption amount which is an adsorption amount of the ammonia when adsorption and release of the ammonia by and from the selective reduction type NOx catalyst are in an equilibrium state, out of the amount of the ammonia flowing into the catalyst having the oxidative capacity, at least one of the amount of the ammonia flowing out from the catalyst having the oxidative capacity and the amount of the ammonia converted to NOx in the catalyst having the oxidative capacity or a total value of both; and
a deterioration determination limiting unit that, when the value calculated by the outflow amount calculation unit exceeds a threshold, limits use of the detection value of the NOx sensor in the deterioration determination by the deterioration determination unit, or prohibits the deterioration determination itself by the deterioration determination unit.

2. The deterioration determination system of an exhaust emission control device according to claim 1 , wherein the outflow amount calculation unit calculates, out of the amount of the ammonia flowing into the catalyst having the oxidative capacity, at least one of the amount of the ammonia flowing out from the catalyst having the oxidative capacity and the amount of the ammonia converted to NOx in the catalyst having the oxidative capacity or a total value of both, based on a temperature of the catalyst having the oxidative capacity and an amount of intake air of the internal combustion engine.

3. The deterioration determination system of an exhaust emission control device according to claim 1 , wherein the deterioration determination unit:
makes the deterioration determination by comparing an NOx removal rate of the selective reduction type NOx catalyst calculated based on the detection value of the NOx sensor and an amount of NOx in the exhaust gas flowing into the selective reduction type NOx catalyst with a determination threshold serving as a threshold to determine deterioration of the selective reduction type NOx catalyst; and
changes the determination threshold based on a calculated value by the outflow amount calculation unit when the value calculated by the outflow amount calculation unit is equal to or less than a threshold.

4. The deterioration determination system of an exhaust emission control device according to claim 1 , further comprising an inflow amount calculation unit that calculates, when the equilibrium adsorption amount decreases with a rising temperature of the selective reduction type NOx catalyst, the amount of the ammonia flowing into the catalyst having the oxidative capacity, based on at least an excessive adsorption amount which is a difference between an actual adsorption amount of the ammonia by the selective reduction type NOx catalyst and the equilibrium adsorption amount.

5. The deterioration determination system of an exhaust emission control device according to claim 4 , wherein
the inflow amount calculation unit further calculates the excessive adsorption amount based on at least one of:
the amount of the ammonia excessively adsorbed by the selective reduction type NOx catalyst caused by an excessive reducing agent of the reducing agent supplied from the reducing agent supply unit;
the amount of the ammonia consumed more than that in the equilibrium state for NOx reduction by the selective reduction type NOx catalyst resulting from adsorption of ammonia in an amount greater than the equilibrium adsorption amount by the selective reduction type NOx catalyst; and
the value calculated by the inflow amount calculation unit.

Assignees

• Matsumoto Arifumi
• Kidokoro Toru
• Hagimoto Taiga
• Takaoka Kazuya
• Nishijima Hirokazu
• Terui Yuki
• Uozumi Akifumi
• Toyota Motor Co Ltd

Inventors

• Matsumoto Arifumi
• Kidokoro Toru
• Hagimoto Taiga
• Takaoka Kazuya
• Nishijima Hirokazu
• Terui Yuki
• Uozumi Akifumi

Classifications

• B01D53/9404

  Removing only nitrogen compounds · CPC title

• F01N2570/18

  Ammonia · CPC title

• F01N3/208 Primary

  Control of selective catalytic reduction [SCR], e.g. by adjusting the dosing of reducing agent · CPC title

• Y02T10/24

  Cross-Sectional Technologies · mapped topic

• F01N2900/1616

  NH3-slip from catalyst · CPC title