Fluorine-containing (meth) acrylic (co) polymer and molded body films thereof

Patent metadata

Field	Value
Publication number	US-9365016-B2
Application number	US-201113579671-A
Country	US
Kind code	B2
Filing date	Feb 17, 2011
Priority date	Feb 17, 2010
Publication date	Jun 14, 2016
Grant date	Jun 14, 2016

Abstract

Provided are a fluorine-containing (meth)acrylic (co)polymer that scarcely generates gas when subjected to molding process, and is capable of supplying a molded body excellent in external appearance and transparency; a fluorine-containing (meth)acrylic resin film thereof; and a fluororesin laminated resin film having the same properties. The (co)polymer is a fluorine-containing (meth)acrylic (co)polymer obtained by polymerizing a monomer component including 100 to 70% by weight of a fluoroalkyl(meth)acrylate monomer, and 0 to 30% by weight of a different monomer copolymerizable therewith by effect of a radical polymerization initiator having a solubility in water of 0.1% or less by weight at 25 C, and having 8 to 14 carbon atoms.

First claim

The invention claimed is:

1. A fluorine-containing (meth)acrylic (co)polymer (A), obtained by polymerizing a monomer component comprising 100 to 70% by weight of a fluoroalkyl (meth)acrylate monomer, and 0 to 30% by weight of a different monomer copolymerizable therewith by effect of a radical polymerization initiator having a solubility in water of 0.1% or less by weight at 25° C., wherein the radical polymerization initiator is an azonitrile compound having 10 carbon atoms.

2. The fluorine-containing (meth)acrylic (co)polymer according to claim 1 , which has a melt viscosity of 300 to 4000 Pa·sec, the melt viscosity being according to JIS K7199 under the following conditions: a dice temperature of 220° C., a shearing rate of 122 sec −1 , and a capillary die diameter of 1 mm.

3. The fluorine-containing (meth)acrylic (co)polymer (A) according to claim 1 , wherein the radical polymerization initiator has a 10-hour half-life period temperature of 40° C. to 80° C.

4. A molded body, obtained by molding the fluorine-containing (meth)acrylic (co)polymer (A) according to claim 1 .

5. A fluorine-containing (meth)acrylic resin film, obtained by molding the fluorine-containing (meth)acrylic (co)polymer (A) according to claim 1 .

6. A laminated molded product, comprising:
a molded body, and
the fluorine-containing (meth)acrylic resin film according to claim 5 , and laminated over a surface of the molded body.

7. A fluorine-containing (meth)acrylic resin laminated resin film, comprising:
a first film layer obtained by molding the fluorine-containing (meth)acrylic (co)polymer (A) according to claim 1 , and
a second film layer laminated over at least one surface of the first film layer and obtained by molding a thermoplastic resin other than the fluorine-containing (meth)acrylic (co)polymer (A).

8. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 7 , wherein the thermoplastic resin is at least one selected from the group consisting of methacrylic resins, vinyl chloride resins, polycarbonate resins, and ABS resins.

9. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 7 , which has a total thickness of 30 to 300 μm, the first film layer having a thickness of 1 to 30 μm.

10. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 7 , which has a haze of 1.3 or less, the haze being a value according to JIS K6714 under the following conditions: a temperature of 23° C.±2° C., a humidity of 50%±5%, and a film thickness of 125 μm.

11. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 7 , wherein at least one of the fluorine-containing (meth)acrylic (co)polymer (A) and the thermoplastic resin contains at least one additive selected from the group consisting of antioxidants, thermal stabilizers, ultraviolet absorbents, ultraviolet stabilizers, inorganic pigments, organic dyes, acrylic delustering agents, mica fillers, glass fillers, antibacterial agents, deodorizers, and lubricants.

12. A laminated molded product, comprising:
a molded body, and
the fluorine-containing (meth)acrylic resin laminated resin film according to claim 8 , and laminated over a surface of the molded body.

13. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 7 , wherein the thermoplastic resin is a methacrylic resin (B).

14. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 13 , wherein the methacrylic resin (B) comprises a polymer obtained by polymerizing a monomer component comprising 50 to 100% by weight of methyl methacrylate, and 0 to 50% by weight of a different monomer.

15. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 13 , wherein the methacrylic resin (B) is an acrylic resin composition comprising 5 to 100% by weight of an acrylic elastomer graft copolymer (b-1), and 0 to 95% by weight of a methacrylic polymer (b-2) [provided that the total proportion of the components (b-1) and (b-2) is 100% by weight],
the acrylic elastomer graft copolymer (b-1) is a copolymer obtained by copolymerizing 95 to 15 parts by weight of a monomer mixture (b-1b) comprising 50 to 100% by weight of an alkyl methacrylate and 0 to 50% by weight of a copolymerizable different vinyl monomer in the presence of 5 to 85 parts by weight of an acrylic ester crosslinked elastomer in the form of at least one layer that is obtained by polymerizing a monomer mixture (b-1a) comprising 50 to 99.9% by weight of an alkyl acrylate, 0 to 49.9% by weight of a copolymerizable different vinyl monomer, and 0.1 to 10% by weight of a polyfunctional monomer having, per molecule thereof, two or more copolymerizable non-conjugated double bonds [provided that the total amount of the mixtures (b-1a) and (b-1b) is 100 parts by weight], and
the methacrylic polymer (b-2) is a polymer obtained by copolymerizing a monomer mixture comprising 80 to 100% by weight of an alkyl methacrylate and 0 to 20% by weight of a copolymerizable different vinyl monomer.

16. The fluorine-containing (meth)acrylic resin laminated resin film according to claim 13 , wherein a content matter of the methacrylic resin (B) that is a matter soluble in methyl ethyl ketone has a reduced viscosity of 0.2 to 0.8 dL/g, the viscosity being obtained by dissolving 0.1 g of the polymer into 100 mL of chloroform, and then making a measurement at 25° C.

Assignees

• Sakamoto Hideyuki
• Hatano Keisuke
• Morita Kouji
• Shimamoto Yukihiro
• Kaneka Corp

Inventors

• Sakamoto Hideyuki
• Hatano Keisuke
• Morita Kouji
• Shimamoto Yukihiro

Classifications

• Y10T428/24967

  Absolute thicknesses specified · CPC title

• B32B2270/00

  Resin or rubber layer containing a blend of at least two different polymers · CPC title

• B32B27/304

  comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF · CPC title

• B32B27/302

  comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers · CPC title

• B32B27/308

  comprising acrylic (co)polymers · CPC title