Bearing flotation compensation for metal rolling applications
US-2018345341-A1 · Dec 6, 2018 · US
US9364878B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9364878-B2 |
| Application number | US-201214124396-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 6, 2012 |
| Priority date | Jun 8, 2011 |
| Publication date | Jun 14, 2016 |
| Grant date | Jun 14, 2016 |
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The invention relates to a method, a computer program and a rolling mill train for cold rolling a metal strip ( 200 ). In order to achieve a shortening of undesired off-gauge lengths, the method according to the invention provides that the head ( 210 ) of the metal strip ( 200 ) already undergoes a thickness reduction at the first active rolling stand (n) in the rolling mill train, and then is transported on to the next rolling stand, in order to undergo a further thickness reduction there. The method according to the invention also provides for further reducing the initial pass thickness at the n-th rolling stand in accordance with the tensile stress that has built up in the meantime between the n+1-th and the n-th rolling stand.
Opening claim text (preview).
The invention claimed is: 1. Method of cold rolling a metal strip ( 200 ) in a tandem rolling mill train with 1≦n≦N wherein N corresponds to the total number of active rolling stands arranged one after the other in a rolling direction with N being two or more as desired, comprising the following steps: a) setting a roll gap of an n-th active rolling stand ( 300 ) to a predetermined first initial pass thickness D k,n where k=1 so that the first initial pass thickness D of the roll gap is smaller than a thickness of a metal strip head ( 210 ) defining a beginning end of the metal strip; thereafter b) transporting the metal strip in the rolling direction toward the n-th active rolling stand with the strip head ( 210 ) facing the n-th rolling stand ( 300 ); thereafter c) continuously passing the metal strip including the metal strip head through the roll gap of the n-th active rolling stand to reduce the thickness of the metal strip and the metal strip head to the first initial pass thickness D k=1,n of the roll gap of the n-th active rolling stand; d) setting a roll gap of the n+1-th active rolling stand ( 300 ) to a predetermined initial pass thickness D k=1,n+1 , which is smaller than the first initial pass thickness D k=1,n of the n-th active rolling stand; e) transporting the metal strip in the rolling direction to the n+1-th active rolling stand with the strip head facing the n+1-th rolling stand; thereafter f) continuously passing the metal strip including the metal strip head through the roll gap of the n+1-th active rolling stand to reduce the thickness of the metal strip and the metal strip head to the initial pass thickness D k=1,n+1 of the roll gap of the n+1-th active rolling stand; g) building up a tensile stress in the metal strip between the n-th and the n+1-th active rolling stands after the strip head reaches the n+1-th rolling stand and before the strip head reaches a winder located downstream in the rolling direction of the N-th rolling stand; characterized by: h) reducing the initial pass thickness of the roll gap of the n-th active rolling stand in accordance with the built-up tensile stress between the n-th and the n+1-th active rolling stands, to a second predetermined initial pass thickness D 2,n which is smaller than the first initial pass thickness D k=1,n of the n-th active rolling stand. 2. Method according to claim 1 , characterized by repeating in each case the steps d) to h) for n=n+1 to n=N−1. 3. Method according to claim 2 , characterized by: further transporting the metal strip after passing the N-th rolling stand with the first initial pass thickness D k=1,N to a winding device; winding the beginning of the strip of the metal strip on the winding device ( 400 ); and building up a tensile stress in the metal strip between the winding device and the N-th rolling stand; and reducing the initial pass thickness of the N-th rolling stand in accordance with the tensile stress between the N-th rolling stand and the winding device ( 400 ) to a second predetermined initial pass thickness D 2,N , which is smaller than the first initial pass thickness D k=1,N of the N-th rolling stand and smaller than the current initial pass thickness D k,N−1 of the N−1-th rolling stand. 4. Method according to claim 1 , characterized in that, after the build-up of the tensile stress between the n-th and the n+1-th rolling stands, the roll gap of at least one of the additional upstream rolling stands x, where 1≦x≦n−1, is also further reduced to a respective predetermined initial pass thickness. 5. Method according to claim 4 , characterized in that the initial pass thicknesses and distribution of the initial pass thicknesses of all active rolling stands ( 300 ) of the rolling mill train for rolling the metal strip are calculated beforehand so that the k-th predetermined initial pass thickness D k,N of the N-th rolling stand is a desired target thickness for the metal strip. 6. Method according to claim 1 , characterized in that the set initial pass thicknesses or roll gap heights for individual rolling stands ( 300 ) are calculated beforehand so that, taking into consideration expected tensile stresses and material properties of the metal strip, they allow in each case a maximum possible thickness reduction for the metal strip. 7. Method according to claim 1 , characterized in that the reduction of the initial pass thicknesses of the roll gaps of the rolling stands occur continuously in a form of a ramp over the course of time. 8. Method according to claim 7 , characterized in that the reduction of the initial pass thickness at the n+1-th rolling stand starts only when the thickness-reduced area of the metal strip, which is produced by a previous rolling stand, reaches the n+1-th rolling stand.
Tension control; Compression control · CPC title
Roll-force control; Roll-gap control {(B21B38/105 takes precedence)} · CPC title
Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories (B21B17/00 - B21B23/00 take precedence) · CPC title
Control of thickness, width, diameter or other transverse dimensions (B21B37/58 takes precedence) · CPC title
Multiple strand rolling mills; Mill stands with multiple caliber rolls · CPC title
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