Back side protective sheet for solar cell and solar cell module comprising the same

Patent metadata

Field	Value
Publication number	US-9362434-B2
Application number	US-52410308-A
Country	US
Kind code	B2
Filing date	Feb 15, 2008
Priority date	Feb 27, 2007
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A back side protective sheet for a solar cell, which is capable of enhancing performance of adhesion to an EVA resin as a filler used to seal solar cell elements, maintaining weather resistance for a long period of time, and reducing weight thereof; and a solar cell module including the back side protective sheet for a solar cell. The back side protective sheet is disposed on a back side of the solar cell module and includes: a first film fixedly attached so as to abut a surface of a filler and containing linear low-density polyethylene having a density greater than or equal to 0.91 g/cm 3 and less than or equal to 0.93 g/cm 3 ; and a second film laminated to the first film and disposed in an outermost layer of the back side protective sheet, the second film containing polyvinylidene fluoride and polymethyl methacrylate.

First claim

The invention claimed is:

1. A solar cell module comprising:
at least one solar cell element;
a filler disposed to seal said solar cell element, said filler being made of an ethylene-vinyl acetate copolymer resin; and
a back side protective sheet fixedly attached to an outer surface of the filler on a back side of the solar cell module,
wherein the back side protective sheet includes:
a first film fixedly attached so as to abut a surface of the filler and containing linear low-density polyethylene having a density greater than or equal to 0.91 g/cm 3 and less than or equal to 0.93 g/cm 3 ,
a second film disposed in an outermost layer of the back side protective sheet, the second film containing polyvinylidene fluoride and polymethyl methacrylate, and

a dry laminate adhesive layer containing a urethane resin disposed between the first film and the second film, whereby said first and second films are integrally laminated by said dry laminate adhesive layer containing the urethane resin.

2. The solar cell module of claim 1 , wherein the second film has a thickness of 40 μm or less.

3. The solar cell module of claim 1 , wherein a glass layer is fixedly attached to an outer surface of the filler.

4. The solar cell module of claim 3 , wherein an aluminum frame member is attached to the side surfaces of the solar cell module.

5. A solar cell module which comprises:
at least one solar cell element;
a filler disposed to seal said solar cell element, said filler comprising an ethylene-vinyl acetate resin;
a transparent glass layer disposed on one side of the filler; and
a back side protective sheet disposed on the other side of the filler at a back side of the solar module; said back side protective sheet including a first film fixedly attached so as to abut a surface of the filler and containing linear, low-density polyethylene, a second film disposed in an outermost layer of the back side protective sheet, said second film containing polyvinylidene fluoride and polymethyl methacrylate, and
a dry laminate adhesive layer containing a urethane resin disposed between the first film and the second film, whereby said first and second films are integrally laminated by said dry laminate adhesive layer containing the urethane resin,
wherein said solar cell module exhibits a back side protective sheet of reduced weight and an enhanced adhesion of the back side protective sheet to the filler while maintaining weather resistance of the back side protective sheet.

Assignees

• Yasukawa Hidenori
• Watanabe Masateru
• Hosaka Makoto
• Sakamoto Hiroyuki
• Toyo Aluminium Kk

Inventors

• Yasukawa Hidenori
• Watanabe Masateru
• Hosaka Makoto
• Sakamoto Hiroyuki

Classifications

• H10F19/85 Primary

  Protective back sheets · CPC title

• H10F19/80 Primary

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title

• H01L31/049

  Electricity · mapped topic

• B32B27/08

  of synthetic resin · CPC title

• C08L27/16

  Homopolymers or copolymers or vinylidene fluoride · CPC title