Optical element and method of manufacturing same

Patent metadata

Field	Value
Publication number	US-9360599-B2
Application number	US-201213983850-A
Country	US
Kind code	B2
Filing date	Feb 8, 2012
Priority date	Feb 8, 2011
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

An optical element 1 comprises a base 2 having a surface 2 a formed with a depression 3 and a formed layer 4 disposed on the base 2 . The formed layer 4 has a main part 5 located within the depression 3 when seen in the depth direction of the depression 3 and an overhang 6 located on the surface 2 a of the base 2 while being connected to the main part 5 . A curved surface 4 b opposing a bottom face 3 b of the depression 3 in the main part 5 is provided with an optical function part 10.

First claim

The invention claimed is:

1. An optical element comprising:
a base having a surface formed with a depression and a formed layer disposed on the base,
wherein the formed layer has a first part located within the depression when seen in a thickness direction of the depression and an overhanging second part located outside of the depression on the surface of the base while being connected to the first part; and
wherein a predetermined surface in the first part opposing an inner face of the depression is provided with an optical function part,
wherein a predetermined surface in at least one of the first and second parts is provided with a reflective layer.

2. An optical element according to claim 1 , wherein a plurality of such second parts are provided so as to oppose each other through the depression interposed therebetween.

3. An optical element according to claim 1 , wherein a plurality of such second parts are provided so as to surround the depression.

4. An optical element according to claim 1 , wherein the optical function part is a grating.

5. An optical element according to claim 1 , wherein the optical function part is a mirror.

6. A method of manufacturing an optical element comprising the steps of:
preparing a base having a surface formed with a depression; and
disposing a forming material on the base; and
pressing a forming mold against the forming material and curing the forming material so as to form a formed layer having a first part located within the depression when seen in a thickness direction of the depression and an overhanging second part located outside of the depression on the surface of the base while being connected to the first part,
wherein the forming mold is formed so as to come into intermittent contact with an opening of the depression when the forming mold is pressed against the forming material,
wherein the forming mold has a forming surface for forming the first part with a predetermined surface to be provided with an optical function part such that the predetermined surface opposes an inner face of the depression; and
coating a predetermined surface of at least one of the first and second parts with a reflective layer.

Assignees

• Yokino Takafumi
• Shibayama Katsumi
• Hamamatsu Photonics Kk

Inventors

• Yokino Takafumi
• Shibayama Katsumi

Classifications

• B29L2011/0016

  Lenses · CPC title

• G02B5/0808 Primary

  having a single reflecting layer (G02B5/0883, G02B5/0891 take precedence) · CPC title

• Y10T428/24521

  with component conforming to contour of nonplanar surface · CPC title

• B29C43/021

  characterised by the shape of the surface · CPC title

• G02B5/00

  Optical elements other than lenses (light guides G02B6/00; optical logic elements G02F3/00) · CPC title