Optical lens, light emitting device array module having the same and light apparatus thereof

Patent metadata

Field	Value
Publication number	US-9360186-B2
Application number	US-201314106106-A
Country	US
Kind code	B2
Filing date	Dec 13, 2013
Priority date	Dec 13, 2012
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A optical lens includes a lens body having a first surface and a second surface opposite to the first surface and having a recessed round shape in a cross-sectional view relative to an optical axis, a plurality of first support members protruded from the first surface at a first length, and a flange unit disposed at a lateral surface connected to the first surface, wherein the flange unit has a base portion.

First claim

What is claimed is:

1. An optical lens, comprising:
a lens body having a first surface, a second surface opposite to the first surface and having a recessed round shape in a cross-sectional view relative to an optical axis, and a third surface extended downwardly from an edge portion of the second surface in a slanted manner with respect to the optical axis;
a plurality of first support members protruded downwardly at a first length;
a flange unit extended outwardly from the lens body; and
a plurality of second support members each protruded from the first surface and having a second length shorter than the first length;
wherein the plurality of first support members and the plurality of second support members are integrally formed with the first surface of the lens body;
wherein the third surface appears flat in a cross-sectional view of the lens body taken through a plane having the optical axis of the lens;
wherein the first surface is perpendicular to the optical axis and is flat; and
wherein the optical axis goes through the first surface, and the flange unit is adjacent to the first surface.

2. The optical lens of claim 1 , wherein each of the plurality of first and second support members includes a shape of a pillar.

3. The optical lens of claim 1 , wherein the first support members are circularly arranged on the first surface, each spaced apart at an equal distance.

4. The optical lens of claim 1 , wherein the second support members are arranged at an outside of the first support members, and are circularly arranged on the first surface.

5. The optical lens of claim 1 , wherein the flange unit includes a ring-shape.

6. The optical lens of claim 1 , wherein the second surface of the lens body is formed narrower than the first surface in a cross-sectional view relative to an optical axis.

7. The optical lens of claim 6 , wherein the lens body further includes an edge portion connected to a point formed by the third surface and the second surface.

8. A light emitting device array module, comprising:
a lens body having a first surface, a second surface opposite to the first surface and having a recessed round shape in a cross-sectional view relative to an optical axis, and a third surface extended downwardly from an edge portion of the second surface in a slanted manner with respect to the optical axis;
a plurality of first support members protruded from the lens body at a first length;
a flange unit extended outwardly from the lens body;
a substrate including a plurality of light emitting devices below the first surface and grooves formed at each position corresponding to those of the first support members; and
a plurality of second support members each protruded from the first surface and having a second length shorter than the first length;
wherein the plurality of first support members and the plurality of second support members are integrally formed with the first surface of the lens body;
wherein the third surface appears flat in a cross-sectional view of the lens body taken through a plane having the optical axis of the lens;
wherein the first surface is perpendicular to the optical axis and is flat; and
wherein the optical axis goes through the first surface, and the flange unit is adjacent to the first surface.

9. The light emitting device array module of claim 8 , wherein a distal end of each second support member contacts an upper surface of the substrate.

10. The light emitting device array module of claim 8 , wherein the light emitting device is mounted at an upper surface of the substrate, below the first surface, and at an inner space of the first support members.

11. The light emitting device array module of claim 8 , wherein a gap is formed between a bottom surface of the grooves and a distal end of the first support members, and the gap is filled with an adhesive material.

12. The light emitting device array module of claim 11 , wherein a distal end of each of the second support members is in direct physical contact with an upper surface of the substrate.

13. The light emitting device array module of claim 8 , wherein the first support members are circularly arranged on the first surface of the lens body, each spaced apart at an equal distance, and the second support members are arranged at a periphery of the first support members, and are circularly arranged on the first surface.

14. The light emitting device array module of claim 8 , wherein each of the first and second support members takes a shape of a pillar, the first support members are circularly arranged on the first surface, each at an equal distance, and the second support members are circularly arranged at an outside of the first support members arranged on the first surface.

15. A light apparatus, the light apparatus comprising:
a light emitting device array module including a plurality of optical lenses, wherein each optical lens includes:
a lens body having a first surface, a second surface opposite to the first surface and having a recessed round shape in a cross-sectional view relative to an optical axis, and a third surface extended downwardly from an edge portion of the second surface in a slanted manner with respect to the optical axis;
a plurality of first support members protruded downwardly from the lens body at a first length;
a plurality of second support members each protruded from the first surface and having a second length shorter than the first length; and
a flange unit extended outwardly from the lens body;

a substrate including a plurality of light emitting devices below the first surface and grooves formed at each position corresponding to those of the first support members;
a bottom case configured to receive the light emitting device array module;
a reflective plate arranged on a floor plate of the bottom case to reflect light generated from the light emitting device; and
an optical member arranged on a lateral plate of the bottom case to improve a luminance characteristic of the light generated from the light emitting device;
wherein the plurality of first support members and the plurality of second support members are integrally formed with the first surface of the lens body;
wherein the third surface appears flat in a cross-sectional view of the lens body taken through a plane having the optical axis of the lens;
wherein the first surface is perpendicular to the optical axis and is flat; and
wherein the optical axis goes through the first surface, and the flange unit is adjacent to the first surface.

16. The light apparatus of claim 15 , wherein an adhesive material is interposed between the first support members and a floor plate of the grooves, and wherein a distal end of each of the second support members is in direct physical contact with an upper surface of the substrate.

Assignees

• Lg Innotek Co Ltd

Inventors

• Choi Hyun Ho
• Kang Leeim
• Son Changgyun
• Lee Chang Hyuck

Classifications

• F21V17/101 Primary

  permanently, e.g. welding, gluing or riveting · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• G02B19/0028

  refractive and reflective surfaces, e.g. non-imaging catadioptric systems · CPC title

• H05K2201/09036

  Recesses or grooves in insulating substrate · CPC title

• H05K2201/10121

  Optical component, e.g. opto-electronic component · CPC title