Pulverulent adhesive which is dispersible in water

Patent metadata

Field	Value
Publication number	US-9359532-B2
Application number	US-201414221930-A
Country	US
Kind code	B2
Filing date	Mar 21, 2014
Priority date	Aug 16, 2013
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

The invention relates to a pulverulent adhesive for textile reinforcing plies which is dispersible in water, comprising: a) 85 to 97% by weight of at least one at least partially capped, low-molecular isocyanate, b) 15 to 3% by weight of an alkyl naphthalene sulphonate as wetting agent, and also c) 0 to 10% by weight of additives, binders being excluded, with the proviso that the formulation components a+b+c produce 100% by weight.

First claim

The invention claimed is:

1. A pulverulent adhesive for textile reinforcing plies which is dispersible in water, comprising:
a) 85 to 97% by weight of at least one at least partially capped, low-molecular isocyanate,
b) 15 to 3% by weight of an alkyl naphthalene sulphonate as wetting agent, and
c) 0 to 10% by weight of additives, binders being excluded, with the proviso that the formulation components a+b+c produce 100% by weight.

2. The pulverulent adhesive according to claim 1 , wherein the powder has an average particle diameter in the range of 0.1 μm to 40 μm.

3. The pulverulent adhesive according to claim 1 , wherein the particle size distribution (d 50 , d 95 ) of the dispersion obtained after 10 minutes stirring with de-ionised water, by means of laser measurement according to ISO 13320 is, for d 50 , at most 5 μm, and, for d 95 , at most 10 μm.

4. The pulverulent adhesive according to claim 1 , wherein the adhesive comprises 90 to 96% by weight of the at least partially capped, low-molecular isocyanate and
10 to 4% by weight of the alkyl naphthalene sulphonate as wetting agent.

5. The pulverulent adhesive according to claim 1 , wherein the at least one low-molecular isocyanate has a molar mass of less than or equal to 500 g/mol.

6. The pulverulent adhesive according to claim 1 , wherein the at least one low-molecular isocyanate is an aromatic, aliphatic or cycloaliphatic isocyanate selected from the group consisting of
4,4′-diphenylmethane diisocyanate (4,4′-MDI),
2,4′-diphenylmethane diisocyanate (2,4′-MDI),
3,4′-diphenylmethane diisocyanate (3,4′-MDI),
2,2′-diphenylmethane diisocyanate (2,2′-MDI),
2,3′-diphenylmethane diisocyanate (2,3′-MDI),
2,4-toluene diisocyanate, 2,6-toluene diisocyanate,
1-isocyanato-3-isocyanatomethyl-3,5,5-trimethylcyclohexane, 1,4-naphthalene diisocyanate (1,4-NDI), 1,5-naphthalene diisocyanate (1,5-NDI), isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI) and mixtures hereof.

7. The pulverulent adhesive according to claim 1 , wherein the at least one at least partially capped, low-molecular isocyanate is partially or completely blocked with a blocking agent selected from the group consisting of monophenols, phenol, resorcinol, cresol, trimethylphenols or tert-butylphenols, lactams, ε-caprolactam, δ-valerolactam or laurinlactam, oximes, methyl ethyl ketoxime (butanone oxime), methyl amyl ketoxime or cyclohexanone oxime, readily enol-forming compounds, acetoacetic acid ester, acetylacetone or malonic acid derivatives, primary, secondary or tertiary alcohols, glycol ether, secondary aromatic amines, imides, isocyanates, mercaptans, triazoles and mixtures hereof.

8. The pulverulent adhesive according to claim 1 , wherein the at least one at least partially capped, low-molecular isocyanate concerns a uretdione.

9. The pulverulent adhesive according to claim 8 , wherein the at least one at least partially capped, low-molecular isocyanate concerns a uretdione of diphenylmethane diisocyanate (MDI).

10. The pulverulent adhesive according to claim 1 , wherein the alkyl naphthalene sulphonate is a sodium diisobutyl naphthalene sulphonate.

11. The pulverulent adhesive according to claim 1 , wherein said pulverulent adhesive consists exclusively of the at least partially capped isocyanate and the alkyl naphthalene sulphonate.

12. The pulverulent adhesive according to claim 11 , wherein the pulverulent adhesive consists of 95% by weight of the at least one capped isocyanate and 5% by weight of the alkyl naphthalene sulphonate.

13. The pulverulent adhesive according to claim 1 , wherein the pulverulent adhesive comprises 0.1% to 10% by weight of additives which are selected from catalysts, defoamers, colourants and/or fillers, and mixtures hereof.

14. A method for producing a pulverulent adhesive for textile reinforcing plies which is dispersible in water according to claim 1 , wherein 85 to 97% by weight of the at least partially capped, low-molecular isocyanate, with 15 to 3% by weight of the alkyl naphthalene sulphonate as wetting agent, is subjected to dry-grinding, wherein the particle size distribution (d 50 and d 95 ) of the dispersion obtained after 10 minutes stirring in deionised water by means of a laser measurement according to ISO 13320 is, for the d 50 value, 5 μm and, for the d 95 value, 10 μm.

15. The method according to claim 14 , wherein the dry-grinding is implemented until the d 50 value is at most 5 μm and the d 95 value is at most 10 μm.

16. The method according to claim 14 , wherein the dry-grinding is implemented with a jet mill.

17. A method for the treatment of reinforcing plies for the production of reinforced rubber products comprising treating the plies with an adhesive in accordance with claim 1 .

18. The pulverulent adhesive according to claim 2 , wherein the particle size distribution (d 50 , d 95 ) of the dispersion obtained after 10 minutes stirring with de-ionised water, by means of laser measurement according to ISO 13320 is, for d 50 , at most 5 μm, and, for d 95 , at most 10 μm.

19. The pulverulent adhesive according to claim 2 , wherein the adhesive comprises 90 to 96% by weight of the at least partially capped, low-molecular isocyanate and
10 to 4% by weight of the alkyl naphthalene sulphonate as wetting agent.

20. The pulverulent adhesive according to claim 2 , wherein the at least one low-molecular isocyanate has a molar mass of less than or equal to 500 g/mol.

Assignees

• Ems Patent Ag

Inventors

• Kaplan Andreas

Classifications

• C08G18/798 Primary

  containing urethdione groups · CPC title

• C08K5/42

  Sulfonic acids; Derivatives thereof · CPC title

• C08G2150/20

  Compositions for powder coatings · CPC title

• C08L75/04

  Polyurethanes · CPC title

• C08J5/06

  using pretreated fibrous materials · CPC title