Water-based slurry composition, electrode plate for electricity storage device, and electricity storage device

Patent metadata

Field	Value
Publication number	US-9359508-B2
Application number	US-201013392034-A
Country	US
Kind code	B2
Filing date	Aug 24, 2010
Priority date	Aug 27, 2009
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A water-based slurry composition contains (1) a water-based medium containing at least water as a polar solvent, (2) at least one polymer selected from cellulose derivatives, alginic acid derivatives, starch derivatives, chitin derivatives, chitosan derivatives, polyallylamine and polyvinylamine, (3) a hydrophobic filler, and (4) a polybasic acid or a derivative thereof. The composition has a water content of 30 mass % or higher. An electrode plate for an electricity storage device, and the electricity storage device are also disclosed.

First claim

The invention claimed is:

1. A water-based slurry composition comprising:
(1) a water-based medium containing at least water as a polar solvent;
(2) at least one polymer selected from the group consisting of cellulose derivatives, alginic acid derivatives, starch derivatives, chitin derivatives, chitosan derivatives, polyallylamine, and polyvinylamine;
(3) a hydrophobic filler; and
(4) a polybasic acid or a derivative thereof,
wherein a content of water in the composition is 30 mass % or higher,
the hydrophobic filler is dispersed uniformly in the composition, as indicated by a coating layer exhibiting no seeding, no streaks, and no irregularities when the composition is spread onto a glass plate, and
the at least one polymer and the polybasic acid or the derivative thereof in the composition have not been subjected to a heat treatment as a combination.

2. The water-based slurry composition according to claim 1 ,
wherein the polymer comprises at least one polymer selected from the group consisting of hydroxyethylcellulose, hydroxypropylcellulose, carboxymethylcellulose, cationized celluloses, hydroxyethyl starch, propylene glycol alginate, carboxymethyl chitin, polyallylamine, polyvinylamine, glycerylated chitosan, hydroxyethyl chitosan, hydroxypropyl chitosan, hydroxybutyl chitosan, and hydroxybutyl hydroxypropyl chitosan.

3. The water-based slurry composition according to claim 1 ,
wherein the polybasic acid or the derivative thereof is at least one polybasic acid or at least one derivative thereof selected from the group consisting of 1,2,3,4-butanetetracarboxylic acid, pyromellitic acid, pyromellitic acid anhydride, trimellitic acid, trimellitic acid anhydride, adipic acid, citric acid, tartaric acid, 1,2,4-cyclohexanetricarboxylic acid, 1,2,3-propanetricarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid, 1,4,5,8-naphthalenetetracarboxylic acid, and 1,2,3,4,5,6-cyclohexanehexacarboxylic acid.

4. The water-based slurry composition according to claim 1 ,
which has a viscosity at 25° C. in a range from 100 to 20,000 mPa·s when measured at a rotational speed of 30 rpm by a Brookfield rotational viscometer, and has a pH in a range of 6 or lower when measured at 25° C. after the slurry composition has been diluted with distilled water of same weight as weight of the slurry composition.

5. The water-based slurry composition according to claim 1 ,
wherein the water-based medium comprises an organic solvent, and
the organic solvent is soluble in water and is at least any one solvent selected from the group consisting of isopropyl alcohol, methyl alcohol, ethyl alcohol, t-butyl alcohol and N-methyl-2-pyrrolidone.

6. The water-based slurry composition according to claim 1 ,
wherein the hydrophobic filler is at least one filler selected from the group consisting of a conductive carbon filler and/or silica.

7. The water-based slurry composition according to claim 1 ,
wherein the hydrophobic filler is a conductive carbon filler, and
the hydrophobic filler is capable of forming a coating film of an electrode plate for an electricity storage device.

8. An electrode plate for an electricity storage device, comprising a coating film placed between a collector and an electrode layer by applying the water-based slurry composition according to claim 7 between the collector and the electrode layer and heating the applied composition.

9. The electrode plate according to claim 8 for the electricity storage device, wherein the coating film has a thickness in a range from 0.1 to 2 μm.

10. The electrode plate according to claim 8 for the electricity storage device,
wherein the coating film has a surface resistivity of 3,000Ω/□ or lower.

11. The electrode plate according to claim 8 for the electricity storage device,
wherein the heat treatment is conducted at a temperature in a range from 100 to 250° C.

12. A positive electrode plate comprising the electrode plate according to claim 8 for the electricity storage device,
wherein the collector is an aluminum foil, and
the electrode layer comprises a positive-electrode active material.

13. A negative electrode plate comprising the electrode plate according to claim 8 for the electricity storage device,
wherein the collector is a copper foil, and
the electrode layer comprises a negative-electrode active material.

14. The electrode plate according to claim 8 for the electricity storage device,
wherein the collector is an aluminum foil, and
the electrode layer is a polarizable electrode.

15. An electricity storage device comprising the electrode plate according to claim 8 .

16. The electricity storage device according to claim 15 , which is a secondary cell or a capacitor.

17. A collector comprising a coating film formed on a surface of the collector by applying the water-based slurry composition according to claim 1 onto a surface of the collector and then subjecting the thus-applied slurry composition to a heat treatment.

18. The collector according to claim 17 , further comprising an electrode layer formed on the coating film.

19. The water-based slurry composition according to claim 1 ,
wherein the composition is stable at room temperature for one month, without forming precipitation of the hydrophobic filler, or with precipitation that is dispersed by shaking the composition without using a dispersing device.

20. The water-based slurry composition according to claim 1 ,
wherein the composition further comprises at least one crosslinking agent other than the polybasic acid or the derivative thereof.

Assignees

• Kobayashi Nobuyuki
• Sannan Takanori
• Tsuchida Shinya
• Iijima Yoshihiko
• Dainichiseika Color Chem

Inventors

• Kobayashi Nobuyuki
• Sannan Takanori
• Tsuchida Shinya
• Iijima Yoshihiko

Classifications

• H01M4/366

  as layered products · CPC title

• H01M4/139

  Processes of manufacture · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01G11/38

  Carbon pastes or blends; Binders or additives therein · CPC title

• C09D5/24 Primary

  Electrically-conducting paints {(conductive materials H01B1/00)} · CPC title