Tolerance compensator for a vehicle frame

Patent metadata

Field	Value
Publication number	US-9359012-B2
Application number	US-201414560216-A
Country	US
Kind code	B2
Filing date	Dec 4, 2014
Priority date	Apr 14, 2014
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A tolerance compensator for a vehicle frame includes a base member having an upper portion in keyed engagement with a roof structure. The tolerance compensator also has an extension member that is threadably coupled with a lower portion of the base member. A fastener extends up from a body-side structure to threadably engage and move the extension member down into contact with the body-side structure before threadably engaging the base member.

First claim

What is claimed is:

1. A tolerance compensator for extending between vehicle frame components, comprising:
a base member engaging a keyhole in a first frame component; and
an extension member threadably coupled with the base member and having an elastomeric friction-increasing sleeve frictionally disposed in an aperture of the extension member for receiving a fastener that unthreads the extension member and sleeve into contact with a second frame component before threading into a nut coupled with the base member.

2. The tolerance compensator of claim 1 , wherein the nut is integrally coupled with a first portion of the base member on an opposing side of the keyhole from the extension member.

3. The tolerance compensator of claim 1 , wherein the nut is aligned with the aperture in the extension member, such that the fastener engages the nut after the extension member moves into abutting engagement with the second frame component, wherein the sleeve defines the entire interior surface of the extension member.

4. The tolerance compensator of claim 1 , wherein the first frame component includes a ring reinforcement of a moon roof assembly and the second frame component includes a body-side structure.

5. The tolerance compensator of claim 1 , wherein the base member includes a neck section between a first portion and a second portion of the base member, and wherein the neck section is configured to engage the keyhole and retain the base member to the first frame component.

6. The tolerance compensator of claim 5 , wherein the nut is coupled with the first portion of the base member and the extension member is threadably coupled with the second portion of the base member.

7. The tolerance compensator of claim 5 , wherein the first portion of the base member is shaped to pass through the keyhole when in alignment therewith and to abut an edge of the keyhole when misaligned therewith, such that the base member is rotatable to misalign the first portion and engage the neck section with the edge of the keyhole.

8. The tolerance compensator of claim 1 , wherein the extension member unthreads away from the base member to abut an upper side of the second component and align the aperture with an opening in the second component for the fastener, such that a head of the fastener abuts a lower side of the second component.

9. The tolerance compensator of claim 1 , wherein the base member and the extension member are movable from an installation length spaced from the second frame component to a deployed length abutting the second frame component.

10. A tolerance compensator for a vehicle frame, comprising:
a base member having an upper portion in keyed engagement with a roof structure, the upper portion including a nut;
an extension member threadably coupled with a lower portion of the base member; and
a fastener extending up from a body-side structure to threadably engage and move the extension member down into contact with the body-side structure before threadably engaging the base member, wherein an elastomeric friction-increasing sleeve disposed in the extension member frictionally engages the extension member and the fastener to rotate the elastomeric friction-increasing sleeve and the extension member with the fastener, wherein the fastener engages the nut and sleeve such that the fastener is free of direct engagement with the base member and the extension member.

11. The tolerance compensator of claim 10 , wherein the upper portion of the base member extends through an opening in the roof structure and a neck section of the base member engages the opening.

12. The tolerance compensator of claim 11 , wherein the neck section defines a narrowed dimension between the upper and lower portions of the base member that is configured to engage the opening and retain the base member to the roof structure.

13. The tolerance compensator of claim 11 , wherein the base member is rotatable to misalign the upper portion with the opening and engage the neck section with an edge of the opening.

14. The tolerance compensator of claim 10 , wherein the nut is coupled with the base member for the fastener to threadably engage after the extension member abuts the body-side structure.

15. The tolerance compensator of claim 14 , wherein the nut is integrally coupled with the upper portion of the base member on an opposing side of the opening from the extension member.

16. The tolerance compensator of claim 10 , wherein the extension member is configured to unthread away from the base member to fill a gap defined between the roof structure and the body-side structure.

17. The tolerance compensator of claim 10 , wherein a threaded shank of the fastener extends through a corresponding opening in the body-side structure and a head of the fastener abuts a lower side of the body-side structure opposite an upper side of the body-side structure aligned to abut the extension member.

18. A method for installing a tolerance compensator, comprising:
providing an extension member threadably coupled with a base member;
disposing a elastomeric friction-increasing sleeve within an aperture of the extension member;
engaging the base member with an opening in a roof assembly;
attaching the roof assembly to a vehicle frame defining a gap between the opening and a body-side structure; and
inserting a fastener through the body-side structure and rotating the fastener to unthread the extension member to fill the gap before engaging the base member, wherein threaded engagement between the fastener and the friction-increasing sleeve causes the extension member and friction-increasing sleeve to rotate with the fastener.

19. The method of claim 18 , wherein a nut is integrally coupled with a first portion of the base member on an opposing side of the opening from the extension member, wherein the fastener engages the nut and the sleeve such that the fastener is free of direct engagement with the base member and the extension member.

20. The method of claim 18 , wherein a head of the fastener abuts a lower side of the body-side structure and the extension member abuts an upper side of the body-side structure.

Assignees

• Ford Global Tech Llc

Inventors

• Yao Rong
• Reed John T
• Henriques Alexandre Costa
• Smith Gavin

Classifications

• B62D25/06

  Fixed roofs (non-fixed roofs or like shelters B60J7/00; roof liners B60R13/02; insulating elements B60R13/08) · CPC title

• F16B1/00

  Devices for securing together, or preventing relative movement between, constructional elements or machine parts · CPC title

• F16B21/09

  Releasable fastening devices with a stud engaging a keyhole slot · CPC title

• B62D27/065 Primary

  using screwthread (connection of crossbeam to A- pillars B62D25/147; mounting load bearing surfaces B62D21/09; securing mudguards B62D25/163; connections for synthetic parts B62D29/048) · CPC title

• F16B5/0233

  allowing for adjustment perpendicular to the plane of the plates · CPC title