Self-retaining driver for a bone screw

Patent metadata

Field	Value
Publication number	US-9358060-B2
Application number	US-201313950419-A
Country	US
Kind code	B2
Filing date	Jul 25, 2013
Priority date	Jul 25, 2013
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A driver instrument for engaging and transferring rotational torque to a bone anchor already screwed into a bony structure. The driver instrument may be advanced through an incision while disengaged from the bone anchor and thereafter engaged in a driver socket of the bone anchor. The driver instrument includes an elongate shaft extending distally from a handle, a tapered distal tip, and a driver engagement feature located proximally of the tapered distal tip. The tapered distal tip and the driver engagement feature are configured such that the longitudinal rotational axis of the driver instrument automatically moves into parallel alignment with the longitudinal rotational axis of the bone anchor as the driver engagement feature of the driver instrument is advanced into the driver socket of the bone anchor.

First claim

What is claimed is:

1. A method of installing a bone anchor into a bony structure, comprising:
rotationally advancing a bone anchor into a bony structure to screw the bone anchor into the bony structure a first amount with a first driver instrument, the bone anchor comprising:
a bone screw having a longitudinal rotational axis; and
a housing pivotally coupled to a head of the bone screw, the housing having a longitudinal rotational axis that can be rotated up to a first angle from the longitudinal rotational axis of the bone screw;
wherein the bone screw is rotationally advanced by the first driver while the longitudinal rotational axis of the housing is aligned with the longitudinal rotational axis of the bone screw;

disengaging the first driver instrument from the bone anchor once the bone screw has been screwed into the bony structure the first amount;
advancing a second driver instrument toward the bone screw screwed into the bony structure after disengaging the first driver instrument from the bone anchor;
wherein the second driver instrument is advanced through the housing along the longitudinal rotational axis of the housing while the longitudinal rotational axis of the housing is offset from the longitudinal rotational axis of the bone screw;

advancing a distal tip of the second driver instrument into a driver socket of the bone screw screwed into the bony structure the first amount while the longitudinal rotational axis of the housing is offset from the longitudinal rotational axis of the bone screw;
wherein the distal tip of the second driver instrument is tapered at a second angle relative to a longitudinal rotational axis of the second driver instrument such that the distal tip is able to enter the driver socket even when the housing is displaced at the first angle;

engaging a driver engagement feature of the second driver instrument with the driver socket of the bone anchor; and
rotating the bone anchor relative to the bony structure a second amount with the second driver instrument.

2. The method of claim 1 ,
wherein the longitudinal rotational axis of the second driver instrument is nonparallel to the longitudinal rotational axis of the bone screw as the distal tip of the second driver instrument is advanced into the driver socket of the bone anchor.

3. The method of claim 2 , wherein the longitudinal rotational axis of the second driver instrument moves into parallel alignment with the longitudinal rotational axis of the bone screw as the driver engagement feature of the second driver instrument is engaged with the driver socket of the bone anchor.

4. The method of claim 3 ,
wherein the longitudinal rotational axis of the housing is nonparallel to the longitudinal rotational axis of the bone screw as the distal tip of the second driver instrument is advanced into the driver socket of the bone anchor.

5. The method of claim 1 , wherein an opening into the driver socket includes a beveled rim to facilitate advancement of the distal tip into the driver socket.

6. The method of claim 3 , wherein the driver engagement feature of the second driver instrument is a hexalobular internal driving feature having six engagement surfaces configured to engage six engagement surfaces of the driver socket;
wherein the engagement surfaces of the hexalobular internal driving feature are nonparallel to the longitudinal rotational axis of the second driver instrument.

7. The method of claim 1 , wherein the driver engagement feature of the second driver instrument includes a plurality of engagement surfaces configured to engage a plurality of mating surfaces of the driver socket;
wherein the engagement surfaces of the driver engagement feature are nonparallel to the longitudinal rotational axis of the second driver instrument.

8. The method of claim 7 , wherein the plurality of engagement surfaces of the driver engagement feature extend at a third angle from the longitudinal rotational axis of the second driver instrument and the distal tip is tapered at the second angle from the longitudinal rotational axis of the second driver instrument, the second angle being greater than the third angle.

9. A method of installing a bone anchor into a bony structure, comprising:
screwing a threaded bone screw of a bone anchor into a bony structure a first amount with a first driver instrument using a sleeve that engages the bone anchor to ensure axial alignment between the threaded bone screw and the first driver instrument, the bone anchor including a housing pivotably coupled to a head of the threaded bone screw;
disengaging the first driver instrument from a driver socket of the head of the bone screw once the bone screw has been screwed into the bony structure the first amount, wherein the housing becomes non-coaxially aligned with the driver socket after the first driver instrument is disengaged;
advancing a second driver instrument toward the bone screw screwed into the bony structure after disengaging the first driver instrument from the driver socket of the bone screw, the second driver instrument including an elongate shaft extending distally from a handle, a tapered distal tip at a distal end of the elongate shaft, and a driver engagement feature located proximally of the tapered distal tip;
advancing the tapered distal tip of the second driver instrument into the driver socket of the bone screw screwed into the bony structure the first amount, the tapered distal tip being angled to allow the second driver to engage the driver socket when the housing is non-coaxially aligned with the driver socket;
engaging the driver engagement feature of the second driver instrument with the driver socket of the bone screw as the tapered distal tip of the second driver instrument is further advanced into the driver socket of the bone screw;
wherein a longitudinal rotational axis of the second driver instrument moves into co-axial alignment with a longitudinal rotational axis of the bone screw as the driver engagement feature of the second driver instrument is engaged with the driver socket of the bone screw; and
further screwing the threaded bone screw of the bone anchor into the bony structure a second amount with the second driver instrument.

10. The method of claim 9 , wherein the housing of the bone anchor has a longitudinal axis aligned with the longitudinal axis of the bone screw as the threaded bone screw is screwed into the bony structure the first amount with the first driver instrument.

11. The method of claim 10 , wherein the longitudinal axis of the housing of the bone anchor is nonparallel with the longitudinal axis of the bone screw as the tapered distal tip of the second driver instrument is advanced into the driver socket of the bone screw.

12. The method of claim 9 , wherein the longitudinal rotational axis of the second driver instrument is nonparallel to the longitudinal rotational axis of the bone screw as the distal tip of the second driver instrument is advanced into the driver socket of the bone screw.

13. The method of claim 9 , wherein the distal tip of the second driver instrument is tapered to facilitate advancement of the distal tip into the driver socket.

14. The method of claim 13 , wherein an opening into the driver socket includes a beveled rim to facilitate advancement of the distal tip into the driver socket.

15. The method of claim 9 , wherein the driver engagement feature of the second driver instrument includes a plurality of engagement surfaces configured to engage a plurality of mating surfaces of the driver socket;
wherein the engagement surfaces of the driver engagement feature

Assignees

• Zimmer Spine Inc

Inventors

• Jerke Eric P

Classifications

• A61B17/8888

  at its central region · CPC title

• A61B17/8615

  at the central region of the screw head · CPC title

• A61B17/8875 Primary

  Screwdrivers, spanners or wrenches · CPC title

• A61B17/888 Primary

  the driver bit acting on the central region of the screw head · CPC title

• A61B17/8891

  at its periphery · CPC title