Dye-sensitized solar cell and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-9355788-B2
Application number	US-201414549699-A
Country	US
Kind code	B2
Filing date	Nov 21, 2014
Priority date	May 22, 2012
Publication date	May 31, 2016
Grant date	May 31, 2016

Abstract

Disclosed is a dye-sensitized solar cell which includes a conductive substrate, a counter substrate facing the conductive substrate, an electrolyte disposed between the conductive substrate and the counter substrate, and an annular sealing portion surrounding the electrolyte together with the conductive substrate and the counter substrate and connecting the conductive substrate and the counter substrate. The sealing portion has an inorganic sealing portion fixed to the conductive substrate and a resin sealing portion fixed to the counter substrate. The inorganic sealing portion has a main body portion provided on the conductive substrate and a protruding portion extending from the main body portion toward a side opposite to the conductive substrate, and the resin sealing portion has an adhesive portion adhering the main body portion to the counter substrate and adhered to a side surface along an extending direction of the protruding portion.

First claim

The invention claimed is:

1. A dye-sensitized solar cell comprising:
a conductive substrate;
a counter substrate facing the conductive substrate;
an electrolyte disposed between the conductive substrate and the counter substrate; and
an annular sealing portion surrounding the electrolyte together with the conductive substrate and the counter substrate and connecting the conductive substrate and the counter substrate,
wherein the sealing portion has
an inorganic sealing portion fixed to the conductive substrate and including an inorganic material, and
a resin sealing portion fixed to the counter substrate and including a resin material,
the inorganic sealing portion has
a main body portion provided on the conductive substrate, and
a protruding portion extending from the main body portion toward a side opposite to the conductive substrate, and
the resin sealing portion has an adhesive portion adhering the main body portion to the counter substrate, the adhesive portion being adhered to a side surface along an extending direction of the protruding portion.

2. The dye-sensitized solar cell according to claim 1 , wherein a melting point of the protruding portion is higher than a melting point of the adhesive portion.

3. The dye-sensitized solar cell according to claim 1 , wherein at least a part of the adhesive portion is provided on a side opposite to the electrolyte with respect to the protruding portion.

4. The dye-sensitized solar cell according to claim 3 , wherein the resin sealing portion further has an expanding portion expanding to the side opposite to the protruding portion with respect to the adhesive portion, the expanding portion being adhered to a region not adhered with the adhesive portion of the main body portion of the inorganic sealing portion.

5. The dye-sensitized solar cell according to claim 1 , wherein a height of the protruding portion extending from the main body portion is from 20 to 100 μm.

6. The dye-sensitized solar cell according to claim 1 , further comprising a first electrode having the conductive substrate,
wherein the counter substrate is constituted by a second electrode.

7. A method of manufacturing a dye-sensitized solar cell comprising:
an inorganic sealing portion a forming step of forming an inorganic sealing portion including an inorganic material on a conductive substrate;
a counter substrate preparing step of preparing a counter substrate;
an electrolyte disposing step of disposing an electrolyte on the conductive substrate or the counter substrate; and
a bonding step of forming a sealing portion between the conductive substrate and the counter substrate by bonding the conductive substrate with the counter substrate,
wherein the inorganic sealing portion is formed so as to have a main body portion provided on the conductive substrate and a protruding portion extending from the main body portion toward a side opposite to the conductive substrate in the inorganic sealing portion forming step, and
the sealing portion is formed so as to have the inorganic sealing portion and a resin sealing portion fixed to the counter substrate and including a resin material, and the resin sealing portion is formed so as to have an adhesive portion adhering the main body portion to the counter substrate and adhered to a side surface along an extending direction of the protruding portion in the bonding step.

8. The method of manufacturing a dye-sensitized solar cell according to claim 7 , wherein a melting point of the protruding portion is higher than a melting point of the adhesive portion.

9. The method of manufacturing a dye-sensitized solar cell according to claim 7 , wherein the sealing portion is formed such that at least a part of the adhesive portion is provided on a side opposite to the electrolyte with respect to the protruding portion in the bonding step.

10. The method of manufacturing a dye-sensitized solar cell according to claim 7 , wherein the inorganic sealing portion is formed such that a height of the protruding portion from the main body portion is from 20 to 100 μm in the inorganic sealing portion forming step.

11. The method of manufacturing a dye-sensitized solar cell according to claim 7 , further comprising a first electrode preparing step of preparing a first electrode having the conductive substrate,
wherein the counter substrate is constituted by a second electrode.

Assignees

• Fujikura Ltd

Inventors

• Usui Hiroki

Classifications

• H01G9/2059

  comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution · CPC title

• H01G9/2077 Primary

  Sealing arrangements, e.g. to prevent the leakage of the electrolyte · CPC title

• Y02E10/542

  Dye sensitized solar cells · CPC title

• H01G9/2031

  comprising titanium oxide, e.g. TiO2 (H01G9/2036 takes precedence) · CPC title

• H01G9/0029

  Processes of manufacture · CPC title