Particulate matter sensor unit

Patent metadata

Field	Value
Publication number	US-9354196-B2
Application number	US-201314099144-A
Country	US
Kind code	B2
Filing date	Dec 6, 2013
Priority date	Dec 17, 2012
Publication date	May 31, 2016
Grant date	May 31, 2016

Abstract

A particulate matter sensor unit including a sensor on one side of an exhaust line and configured to employ an electrostatic induction for generating electric charges by a particulate matter contained in an exhaust gas when the particulate matter passes the sensor. The sensor includes a body portion, an electrode portion formed in a front of the body portion on one side of the front and adjacent to the particulate matter, a heating portion in a rear of the body portion on one side of the rear corresponding to the electrode portion, a power input portion in the rear of the body portion on the other side of the rear and to supply a power to the heating portion, and connection lines to connect the power input portion to the heating portion, which use the supplied power to generate heat for burning and removing the particulate matter.

First claim

What is claimed is:

1. A particulate matter sensor unit, comprising:
a sensor disposed on one side of an exhaust line and configured to employ an electrostatic induction for generating electric charges by a particulate matter contained in an exhaust gas when the particulate matter passes the sensor or flows adjacent to the sensor, wherein the sensor comprises:
a body portion;
an electrode portion formed in a front of the body portion on one side of the front and configured to be adjacent to the particulate matter;
a heating portion formed in a rear of the body portion on a respective side of the rear corresponding to the electrode portion;
a power input portion formed in the rear of the body portion on the other side of the rear and configured to supply a power to the heating portion; and
connection lines configured to connect the power input portion to the heating portion,
wherein the heating portion uses the supplied power to generate heat for removing the particulate matter adhered to the electrode portion by burning the particulate matter,
wherein the electrode portion has a furrow or a plurality of furrows extending substantially in a cross direction with respect to a flow direction of the exhaust gas, and the electrode portion is formed substantially vertically with respect to the flow direction of the exhaust gas,
wherein the connection lines configured to connect the heating portion to the power input portion are formed along edges of the body portion,
wherein the heating portion comprises:
first heating lines extended from respective ends of the connection lines in a width direction of the body portion and configured to be adjacent to a center line of the body portion in a length direction of the body portion at both edges of the body portion;
second heating lines extended from respective ends of the first heating lines substantially parallel to the center line and configured to be adjacent to the center line;
third heating lines extended from respective edges of the second heating lines in the width direction of the body portion and configured to be adjacent to both the edges of the body portion; and
fourth heating lines extended from respective edges of the third heating lines along both the edges of the body portion,

wherein the heating portion has a symmetric shape with respect to the center line in the length direction of the body portion.

2. The particulate matter sensor unit of claim 1 , wherein the heating portion, the connection lines, and/or the power input portion are made of a material comprising platinum (Pt).

3. The particulate matter sensor unit of claim 1 , wherein the body portion is made of a material comprising silicon (Si).

4. The particulate matter sensor unit of claim 1 , wherein the power inputted to the power input portion is about 15 W to 25 W, and an external temperature of the body portion is about 150 ° C. to 700 ° C.

5. The particulate matter sensor unit of claim 1 , wherein each of the first, the second, the third, and the fourth heating lines has a predetermined width, and a predetermined gap is formed between the first, the second, the third, and the fourth heating lines.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Snu R&Db Foundation

Inventors

• Lim Sera
• Lee Jin Ha
• Chun Kuk-Jin
• Lee Seounghyeon
• Min Kyoung Doug
• Kim Sehwan

Classifications

• F01N2560/20

  Sensor having heating means · CPC title

• F01N13/008

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title

• F01N2560/05

  the means being a particulate sensor · CPC title

• G01N15/0656 Primary

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• G01N27/407 Primary

  for investigating or analysing gases {(G01N27/411 takes precedence)} · CPC title