Processing biomass

Patent metadata

Field	Value
Publication number	US-9353344-B2
Application number	US-201514887153-A
Country	US
Kind code	B2
Filing date	Oct 19, 2015
Priority date	Feb 11, 2009
Publication date	May 31, 2016
Grant date	May 31, 2016

Abstract

Biomass feedstocks (e.g., plant biomass, animal biomass, and municipal waste biomass) are processed to produce useful products, such as fuels. For example, systems are described that can use feedstock materials, such as cellulosic and/or lignocellulosic materials and/or starchy materials, to produce a product or intermediate, e.g., energy, a food, a fuel, or a material.

First claim

What is claimed is:

1. A method of reducing recalcitrance in lignocellulosic material, the method comprising:
exposing a stream of lignocellulosic material having a variable lignin content to a dose of ionizing radiation comprising one or more species of ions, while changing a parameter of the ionizing radiation to compensate for changes in lignin content having been detected in the stream to produce a recalcitrance-reduced, irradiated lignocellulosic material having received a dose of ionizing radiation based on the lignin content of the material, the ionizing radiation dose ranging from 0.1 Mrad to 5.0 Mrad per 1% by weight of lignin, wherein the parameter is selected from the group consisting of a dose for the ionizing radiation, a dose rate for the ionizing radiation, an energy value for the ionizing radiation, and a selection of one or more species of ions for the ionizing radiation.

2. The method of claim 1 , wherein the lignocellulosic material comprises a waste material.

3. The method of claim 1 , wherein the lignocellulosic material comprises one or more of: a municipal waste, a paper waste, a post-consumer waste, a processing waste, a scrap material, and a crop residue.

4. The method of claim 1 , wherein the lignocellulosic material comprises one or more of: paper, wood, grass, rice hulls, bagasse, cotton, jute, hemp, flax, bamboo, sisal, abaca, straw, corn cobs, coconut hair, algae, and seaweed.

5. The method of claim 1 , wherein at least one of the one or more species of ions are selected to cause chain scission reactions in the lignocellulosic material.

6. The method of claim 1 , wherein at least one of the one or more species of ions are selected to cause ring-opening chain scission reactions in the lignocellulosic material.

7. The method of claim 1 , wherein at least one of the one or more species of ions are selected to break chemical bonds in a lignin portion of the lignocellulosic material.

8. The method of claim 1 , wherein at least one of the one or more species of ions are selected to enhance oxidation of the lignocellulosic material.

9. The method of claim 1 , wherein at least one of the one or more species of ions are selected to enhance nitration of the lignocellulosic material.

10. The method of claim 1 , wherein at least one of the one or more species of ions are selected to enhance polymer chain functionalization of the lignocellulosic material.

11. The method of claim 1 , wherein the ionizing radiation comprises: carbon ions and oxygen ions, carbon ions and protons, nitrogen ions and protons, or iron ions and protons.

12. The method of claim 1 , wherein the one or more species of ions comprise positively charged ions.

13. The method of claim 1 , wherein the one or more species of ions comprise negatively charged ions.

14. The method of claim 1 , wherein the one or more species of ions comprise one or more of: carbon ions, nitrogen ions, oxygen ions, silicon ions, phosphorus ions, sodium ions, calcium ions, noble gas ions, and metal ions.

15. The method of claim 1 , wherein the parameter comprises a dose for the ionizing radiation.

16. The method of claim 1 , wherein the parameter comprises a dose rate for the ionizing radiation.

17. The method of claim 1 , wherein the parameter comprises an energy value for the ionizing radiation.

18. The method of claim 1 , wherein the parameter comprises a selection of one or more species of ions for the ionizing radiation.

19. The method of claim 1 , wherein the parameter comprises a selection of more than one species of ions for the ionizing radiation.

20. The method of claim 1 , wherein the exposing to ionizing radiation comprises exposing to a dose ranging from 0.25 to 4.0 Mrad.

21. The method of claim 1 , wherein the exposing to ionizing radiation comprises exposing to a dose rate ranging from 5 to 1500 kilorads/hr.

22. The method of claim 1 , wherein the lignocellulosic material is a pretreated lignocellulosic material.

23. A method of obtaining lignin or lignosulfonates from a lignocellulosic material, the method comprising:
exposing a stream of lignocellulosic material having a variable lignin content to a dose of ionizing radiation comprising one or more species of ions, while changing a parameter of the ionizing radiation to compensate for changes in lignin content having been detected in the stream to produce a recalcitrance-reduced, irradiated lignocellulosic material having received a dose of ionizing radiation based on the lignin content of the material, the ionizing radiation dose ranging from 0.1 Mrad to 5.0 Mrad per 1% by weight of lignin, wherein the parameter is selected from the group consisting of a dose for the ionizing radiation, a dose rate for the ionizing radiation, an energy value for the ionizing radiation, and a selection of one or more species of ions for the ionizing radiation; and
subjecting the recalcitrance-reduced, irradiated lignocellulosic material to further processing, thereby obtaining:
a first process stream comprising lignin or lignosulfonates, and
a second process stream comprising polysaccharides.

24. The method of claim 23 , further comprising capturing the lignin or lignosulfonates from the first process stream and providing the captured lignin or lignosulfonates as, or in, one or more of: a binder material, a dispersant material, an emulsifier material, a sequestrant material, an energy source material, and a plastic material.

25. The method of claim 23 , further comprising saccharifying at least some of the polysaccharides to obtain a sugar.

26. The method of claim 25 , further comprising fermenting the sugar to obtain a fermentation product.

27. The method of claim 26 , wherein the product comprises one or more of: hydrogen, an alcohol, an organic acid, and a hydrocarbon.

Assignees

• Xyleco Inc

Inventors

• Medoff Marshall
• Masterman Thomas Craig

Classifications

• D21B1/00

  Fibrous raw materials or their mechanical treatment (pretreatment of the finely-divided materials before digesting D21C1/00; methods of beating or refining pulp D21D1/00; purification of the pulp suspension by mechanical means D21D5/00) · CPC title

• C12P7/40

  containing a carboxyl group {including Peroxycarboxylic acids} · CPC title

• C08B1/00 Primary

  Preparatory treatment of cellulose for making derivatives thereof {, e.g. pre-treatment, pre-soaking, activation} · CPC title

• H01J37/317

  for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation (H01J37/36 takes precedence) · CPC title

• C12P7/10 Primary

  substrate containing cellulosic material · CPC title