Charging control method and system for environmentally friendly vehicle

Patent metadata

Field	Value
Publication number	US-9352664-B2
Application number	US-201314099353-A
Country	US
Kind code	B2
Filing date	Dec 6, 2013
Priority date	Aug 26, 2013
Publication date	May 31, 2016
Grant date	May 31, 2016

Abstract

A charging control method and system for an environmentally friendly vehicle are provided and promote the enhancement of charging efficiency by improving a power control method of a power factor correction (PFC) converter while a battery is being charged through an on board charger (OBC) in vehicle. The method sensing, by a voltage detector, a battery voltage during charging and calculating, by a controller, a target value to maintain an output voltage of the PFC converter. The target value is calculated from the sensed battery voltage and the maximum available duty value of the DC-DC converter. The output voltage of the PFC converter is maintained, based on the calculated target value.

First claim

What is claimed is:

1. A charging control method for a vehicle with a built-in on board charger (OBC) including a power factor correction (PFC) converter connected to an AC power source to convert an AC input voltage into a DC voltage and compensate for the power factor of the voltage, and a DC-DC converter for converting the DC voltage output from the PFC converter, the charging control method comprising:
sensing, by a voltage detector, a battery voltage during charging;
calculating, by a controller, a target value to maintain an output voltage of the PFC converter from the sensed battery voltage and the maximum available duty value of the DC-DC converter;
maintaining, by the controller, the output voltage of the PFC converter, based on the calculated target value; and
maintaining, by the controller, the output voltage of the DC-DC converter as the maximum available duty while the output voltage of the PFC converter is maintained, based on the calculated target value.

2. The charging control method of claim 1 , further comprising:
sensing, by the voltage detector, an AC input voltage during the charging to compare the calculated target value with the sensed AC input voltage,
maintaining, by the controller, the output voltage of the PFC converter based on the target value, when the calculated target value is a value greater than the sensed AC input voltage.

3. The charging control method of claim 2 , further comprising:
maintaining, by the controller, the output voltage of the PFC converter as a value greater than the AC voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

4. The charging control method of claim 3 , further comprising:
maintaining, by the controller, the output voltage (Vdc) of the PFC converter to become the value obtained by adding a predetermined margin value (α) to the maximum value (Vac_max) of the sensed AC input voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

5. The charging control method of any one of claim 4 , further comprising:
calculating, by the controller, the target value from the following equation, using the battery voltage and the maximum available duty value of the DC-DC converter:
V dc_target= K×V bat,

wherein Vdc_target represents the target value, K=n/Deff_max, Deff_max represents the maximum available duty value of the DC-DC converter, and n represents the number of coil turns of a transformer in the DC-DC converter.

6. A charging control system for a vehicle with a built-in on board charger (OBC) including a power factor correction (PFC) converter connected to an AC power source to convert an AC input voltage into a DC voltage and compensate for the power factor of the voltage, and a DC-DC converter for converting the DC voltage output from the PFC converter, the charging control system comprising:
a memory configured to store program instructions; and
a processor configured to execute the program instructions, the program instructions when executed configured to:
calculating, by a controller, a target value to maintain an output voltage of the PFC converter from a sensed battery voltage and the maximum available duty value of the DC-DC converter;
maintaining, by the controller, the output voltage of the PFC converter, based on the calculated target value; and
maintain the output voltage of the DC-DC converter as the maximum available duty while the output voltage of the PFC converter is maintained, based on the calculated target value.

7. The charging control system of claim 6 , wherein the program instructions when executed are further configured to:
maintain the output voltage of the PFC converter based on the target value, when the calculated target value is a value greater than a sensed AC input voltage.

8. The charging control system of claim 7 , wherein the program instructions when executed are further configured to:
maintain the output voltage of the PFC converter as a value greater than the AC voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

9. The charging control system of claim 8 , wherein the program instructions when executed are further configured to:
maintain the output voltage (Vdc) of the PFC converter to become the value obtained by adding a predetermined margin value (α) to the maximum value (Vac_max) of the sensed AC input voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

10. The charging control system of claim 9 , wherein the program instructions when executed are further configured to:
calculate the target value from the following equation, using the battery voltage and the maximum available duty value of the DC-DC converter:
V dc_target= K×V bat,

wherein Vdc_target represents the target value, K=n/Deff_max, Deff_max represents the maximum available duty value of the DC-DC converter, and n represents the number of coil turns of a transformer in the DC-DC converter.

11. A non-transitory computer readable medium containing program instructions executed by a controller, the computer readable medium comprising:
program instructions that control a voltage detector to sense a battery voltage during charging;
program instructions that calculate a target value to maintain an output voltage of the PFC converter from the sensed battery voltage and the maximum available duty value of the DC-DC converter;
program instructions that maintain the output voltage of the PFC converter, based on the calculated target value; and
program instructions that maintain the output voltage of the DC-DC converter as the maximum available duty while the output voltage of the PFC converter is maintained, based on the calculated target value.

12. The non-transitory computer readable medium of claim 11 , further comprising:
program instructions that maintain the output voltage of the PFC converter based on the target value, when the calculated target value is a value greater than a sensed AC input voltage.

13. The non-transitory computer readable medium of claim 12 , further comprising:
program instructions that maintain the output voltage of the PFC converter as a value greater than the AC voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

14. The non-transitory computer readable medium of claim 13 , further comprising:
program instructions that maintain the output voltage (Vdc) of the PFC converter to become the value obtained by adding a predetermined margin value (α) to the maximum value (Vac_max) of the sensed AC input voltage, when the calculated target value is equal to or less than the sensed AC input voltage.

15. The non-transitory computer readable medium of claim 14 , further comprising:
program instructions that calculate the target value from the following equation, using the battery voltage and the maximum available duty value of the DC-DC converter:
V dc_target= K×V bat,

wherein Vdc_target represents the target value, K=n/Deff_max, Deff_max represents the maximum available duty value of the DC-DC converter, and n represents the number of coil turns of a transformer in the DC-DC converter.

Assignees

• Hyundai Motor Co Ltd

Inventors

• Jang Hui Sung
• Chun Shin Hye
• Kwak Mu Shin
• Seong Hyun Wook

Classifications

• Y02T90/14

  Plug-in electric vehicles · CPC title

• B60L2210/30

  AC to DC converters · CPC title

• B60L2240/547

  Voltage · CPC title

• B60L2210/10

  DC to DC converters · CPC title

• B60L2240/549

  Current · CPC title