Composite shoe sole, footwear constituted thereof and method for producing the same

Patent metadata

Field	Value
Publication number	US-9351534-B2
Application number	US-201213693316-A
Country	US
Kind code	B2
Filing date	Dec 4, 2012
Priority date	Mar 3, 2006
Publication date	May 31, 2016
Grant date	May 31, 2016

Abstract

A water-vapor permeable shoe-sole combination ( 15 ) with an upper side ( 5 ) having at least on through hole ( 31 ) extending through the thickness of the shoe-sole combination, a barrier unit ( 35 ) with an upper side forming at least part of the upper side ( 50 ) of the shoe-sole combination, made of a water-vapor permeable barrier material ( 33 ) that forms a barrier against penetration of foreign bodies, by means of which the at least one through hole ( 31 ) is closed in a water-vapor permeable manner, a reinforcement device ( 25 ) formed for mechanical reinforcement of the shoe-sole combination ( 105 ), constructed with at least one reinforcement web ( 37 ) arranged on at least one surface of the barrier material ( 33 ) and at least partially crossing the at least one through hole ( 31 ), and at least one walking-sole part ( 117 ) arranged beneath the barrier unit ( 35 ).

First claim

The invention claimed is:

1. Footwear comprising:
a water-vapor-permeable composite shoe sole with an upper side comprising
at least one through hole extending through the thickness of the composite shoe sole;
a barrier unit with an upper side forming at least partially the upper side of the composite shoe sole and with a water-vapor-permeable barrier material designed as a barrier against penetration of foreign objects, by means of which the at least one through hole is closed in a water-vapor-permeable manner;
a stabilization device in communication with the barrier material, designed for mechanical stabilization of the composite shoe sole, which is constructed with at least one stabilization bar, which is arranged at least on one surface of the barrier material and at least partially bridges at least one through hole;
and at least one outsole part arranged beneath the barrier unit;
wherein the barrier material has a fiber composite with at least two fiber components that differ with respect to their melting point;
whereby at least one part of a first fiber component has a first melting point and a first softening temperature range lying beneath it, and at least one part of a second fiber component has a second melting point and a second softening temperature range lying beneath it, and the first melting point and the first softening temperature range are higher than the second melting point and the second softening temperature range; and
whereby the fiber composite is thermally bonded, while retaining water-vapor-permeability in the thermally bonded area, as a result of thermal activation of the second fiber component with an adhesive softening temperature lying in the second softening temperature range,

said footwear having a shaft, which is provided on a shaft end area on the sole side with a waterproof and water-vapor-permeable shaft-bottom functional layer, whereby the composite shoe sole is joined to the shaft end area provided with the shaft-bottom functional layer, so that the shaft-bottom functional layer is not bonded to the barrier material, at least in the area of the at least one through hole.

2. Footwear according to claim 1 , in which the shaft is constructed with at least one shaft material, whereby the shaft material has a waterproof shaft functional layer at least in the area of the shaft end area on the sole side, and whereby between the shaft functional layer and the shaft-bottom functional layer, a waterproof seal exists.

3. Footwear according to claim 1 , whose shaft-bottom functional layer is assigned to a water-vapor-permeable shaft-mounting sole.

4. Footwear according to claim 1 , whose shaft-bottom functional layer is part of a multilayer laminate.

5. Footwear according to claim 4 , whose shaft-mounting sole is constructed with the laminate.

6. Footwear according to claim 1 , whose shaft-bottom functional layer, and optionally the shaft functional layer, have a waterproof, water-vapor-permeable membrane.

7. Footwear according to claim 6 , whose membrane has expanded polytetrafluoroethylene.

8. Footwear according to claim 1 , with a shoe-bottom structure, having the composite shoe sole and the shaft-bottom functional layer situated above it, in which the shoe-bottom structure has a water-vapor transmission rate (MVTR) in the range from 0.4 g/h to 3 g/h.

9. Footwear according to claim 8 , whose shoe-bottom structure has a water-vapor transmission rate (MVTR) in the range from 0.8 g/h to 1.5 g/h.

10. Footwear according to claim 9 , whose shoe-bottom structure has a water-vapor transmission rate (MVTR) of 1 g/h.

11. A method for producing footwear with a water-vapor-permeable composite shoe sole with an upper side comprising
at least one through hole extending through the thickness of the composite shoe sole;
a barrier unit with an upper side forming at least partially the upper side of the composite shoe sole and with a water-vapor-permeable barrier material designed as a barrier against penetration of foreign objects, by means of which the at least one through hole is closed in a water-vapor-permeable manner;
a stabilization device in communication with the barrier material, designed for mechanical stabilization of the composite shoe sole, which is constructed with at least one stabilization bar, which is arranged at least on one surface of the barrier material and at least partially bridges at least one through hole;
and at least one outsole part arranged beneath the barrier unit;
wherein the barrier material has a fiber composite with at least two fiber components that differ with respect to their melting point;
whereby at least one part of a first fiber component has a first melting point and a first softening temperature range lying beneath it, and at least one part of a second fiber component has a second melting point and a second softening temperature range lying beneath it, and the first melting point and the first softening temperature range are higher than the second melting point and the second softening temperature range; and
whereby the fiber composite is thermally bonded, while retaining water-vapor-permeability in the thermally bonded area, as a result of thermal activation of the second fiber component with an adhesive softening temperature lying in the second softening temperature range; and
a shaft that is provided on a shaft end area on the sole side with a waterproof and water-vapor-permeable shaft-bottom functional layer with the following process steps:
a) the composite shoe sole and shaft are prepared;
b) the shaft is provided on the shaft end area on the sole side with a waterproof and water-vapor-permeable shaft-bottom functional layer;
c) the composite shoe sole and the shaft end area on the sole side provided with the shaft-bottom functional layer are joined to each other in such a way, that the shaft-bottom functional layer is not bonded to the barrier material, at least in the area of the at least one through hole.

12. A method according to claim 11 , in which the shaft end area on the sole side is closed with the shaft-bottom functional layer.

13. A method according to claim 11 for production of footwear, whose shaft is provided with a shaft functional layer, whereby a waterproof joint is produced between the shaft functional layer and the shaft-bottom functional layer.

Assignees

• Gore W L & Ass Gmbh

Inventors

• Peikert Mark
• Nabernik Stane

Classifications

• A43B13/026 Primary

  Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite · CPC title

• A43B7/08

  with air-holes, with or without closures · CPC title

• A43B13/12

  Soles with several layers of different materials · CPC title

• A43B7/125 Primary

  provided with a vapour permeable member, e.g. a membrane (A43B23/022 takes precedence) · CPC title

• A43B7/06

  ventilated · CPC title