Power converter

Patent metadata

Field	Value
Publication number	US-9350286-B2
Application number	US-201414202777-A
Country	US
Kind code	B2
Filing date	Mar 10, 2014
Priority date	Mar 11, 2013
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

A power converter is for a rotating electrical machine including first and second winding sets, each of which has coils corresponding to phases of the rotating electrical machine. In the power converter, a first inverter energizes the first winding set, a second inverter energizes the second winding set, a current sensor detects a phase current flowing through each coil, and a control section drives the first and second inverters respectively based on first and second voltage command signals. The first inverter and the first winding set form a first system. The second inverter and the second winding set form a second system. The control section calculates the first and second voltage command signals so that average voltages applied to the first and second winding sets can be different from each other. The failure detector detects whether a short-circuit occurs between the first and second systems based on each phase current.

First claim

What is claimed is:

1. A power converter for a rotating electrical machine, the rotating machine including a first winding set having coils corresponding to phases of the rotating electrical machine and a second winding set having coils corresponding to the phases of the rotating electrical machine, the power converter comprising:
a first inverter configured to energize the first winding set;
a second inverter configured to energize the second winding set;
a current sensor configured to detect a phase current flowing through each coil; and
a control section configured to drive the first inverter based on a first voltage command signal and a PWM reference signal, and configured to drive the second inverter based on a second voltage command signal and the PWM reference signal, wherein
the first inverter and the first winding set form a first system,
the second inverter and the second winding set form a second system,
the control section includes a voltage command signal calculator and a failure detector,
the voltage command signal calculator calculates the first voltage command signal and the second voltage command signal in such a manner that a first neutral-point voltage and a second neutral-point voltage are different from each other,
the first neutral-point voltage is an average value of voltages applied to the first winding set,
the second neutral-point voltage is an average value of voltages applied to the second winding set, and
the failure detector is configured to detect whether a short-circuit occurs between the first system and the second system based on each phase current and whether an overcurrent failure occurs in the first system or the second system,
the failure detector determines whether an abnormality results from the short-circuit failure or an overcurrent failure occurs in the first system or the second system,
when the failure detector determines that the abnormality results from the overcurrent failure, the failure detector determines whether the overcurrent failure occurs in the first system or the second,
the failure detector determines that the short-circuit failure occurs:
when a total sum of an absolute value of a sum of the phase currents of the first winding set and an absolute value of a sum of the phase currents of the second winding set is greater than a first determination threshold, and
when each of the absolute value of the sum of the phase currents of the first winding set and the absolute value of the sum of the phase currents of the second winding set is greater than a second determination threshold which is less than that first determination threshold.

2. The power converter according to claim 1 , wherein
the voltage command signal calculator calculates the first voltage command signal and the second voltage command signal in such a manner that a difference between the first neutral-point voltage and the second neutral-point voltage is not less than the sum of an amplitude of a voltage applied to each coil of the first winding set and an amplitude of a voltage applied to each coil of the second winding set.

3. The power converter according to claim 1 , wherein
the failure detector detects whether the short-circuit occurs based on the sum of an absolute value of a first system sum and an absolute value of a second system sum,
the first system sum is the sum of the phase currents flowing through the coils of the first winding set, and
the second system sum is the sum of the phase currents flowing through the coils of the second winding set.

4. The power converter according to claim 1 , wherein
when the failure detector detects the short-circuit, the control section stops driving one of the first inverter and the second inverter and continues driving the other of the first inverter and the second inverter.

5. The power converter according to claim 1 , wherein
the voltage command signal calculator modulates at least one of the first voltage command signal and the second voltage command signal from a sinusoidal wave signal to another signal.

6. The power converter according to claim 5 , wherein
in one of the first voltage command signal and the second voltage command signal, the voltage command signal calculator subtracts a value, which is obtained by subtracting a reference minimum value from a duty of the smallest phase of the sinusoidal wave, from each phase so that the duty of the smallest phase becomes equal to the reference minimum value, and
in the other of the first voltage command signal and the second voltage command signal, the voltage command signal calculator subtracts a value, which is obtained by subtracting a reference maximum value from a duty of the largest phase of the sinusoidal wave, from each phase so that the duty of the largest phase becomes equal to the reference maximum value.

7. The power converter according to claim 1 , wherein
the voltage command signal calculator calculates the first voltage command signal so that a first center value, which is a center value of a first duty command signal, is lower than an output center value, which is a center value of an outputtable duty range, and
the voltage command signal calculator calculates the second voltage command signal so that a second center value, which is a center value of a second duty command signal, is higher than the output center value.

8. The power converter according to claim 7 , wherein
the voltage command signal calculator calculates the first voltage command signal so that a first shift value, which is a difference between the first center value and the output center value, changes depending on an amplitude of the first voltage command signal, and
the voltage command signal calculator calculates the second voltage command signal so that a second shift value, which is a difference between the second center value and the output center value, changes depending on an amplitude of the second voltage command signal.

9. The power converter according to claim 8 , wherein
the voltage command signal calculator calculates the first voltage command signal so that a maximum value of the first voltage command signal becomes equal to the output center value, and
the voltage command signal calculator calculates the second voltage command signal so that a minimum value of the second voltage command signal becomes equal to the output center value.

10. The power converter according to claim 8 , wherein
the voltage command signal calculator calculates the first voltage command signal so that a minimum value of the first voltage command signal becomes equal to a lower limit value of the outputtable duty range, and
the voltage command signal calculator calculates the second voltage command signal so that a maximum value of the second voltage command signal becomes equal to an upper limit value of the outputtable duty range.

11. The power converter according to claim 1 , wherein in case where the total sum of the absolute value of the sum of the phase currents of the first winding set and the absolute value of the sum of the phase currents of the second winding set is greater than the first determination:
when one of the absolute value of the sum of the phase currents of the first winding set and the absolute value of the sum of the phase currents of the second winding set is greater than the second determination threshold, and
when the other of the absolute value of the sum of the phase currents of the first winding set and the absolute value of the sum of the phase currents of the second winding set is not greater than the second determination threshold,
the failure detector determines that the overcurrent failure occurs in the system where the abso

Assignees

• Denso Corp

Inventors

• Satou Takafumi
• Suzuki Takashi

Classifications

• H02P29/032

  Preventing damage to the motor, e.g. setting individual current limits for different drive conditions · CPC title

• H02P25/22 Primary

  Multiple windings; Windings for more than three phases · CPC title