Permanent magnet rotating electrical machine and electric power steering apparatus having a stator core with supplemental grooves

Patent metadata

Field	Value
Publication number	US-9350204-B2
Application number	US-200913390305-A
Country	US
Kind code	B2
Filing date	Nov 24, 2009
Priority date	Nov 24, 2009
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

A compact, light permanent magnet motor with low torque pulsations is obtained by reducing a cogging torque resulting from variations at the end of a rotor, such as an error in attachment position and a variation in magnet characteristic of the permanent magnets. A permanent magnet rotating electrical machine includes a rotor and a stator, a stator core provided with slots in which to store an armature winding wire wound around the teeth, and supplemental grooves provided to the teeth in portions opposing the rotor in an axial direction of the stator core. The supplemental grooves are provided to the stator in a part in the axial direction of the stator core, and that let P be the number of the magnetic poles (the number of poles) and S be the number of the slots (the number of slots), then a relation, 0.75<S/P<1.5, is established.

First claim

The invention claimed is:

1. A permanent magnet rotating electrical machine, comprising:
a rotor having a rotor core and a plurality of magnetic poles formed of permanent magnets provided to the rotor core; and
a stator having a plurality of teeth opposing the plurality of magnetic poles, a stator core provided with slots in which to store an armature winding wire wound around the teeth, and supplemental grooves provided to the teeth in portions opposing the rotor in an axial direction of the stator core,
the permanent magnet rotating electrical machine being characterized in that:
the supplemental grooves are provided to the stator so as not to be formed in an axial end portion of the stator core; and
let P be the number of the magnetic poles (the number of poles) and S be the number of the slots (the number of slots), then a relation, 0.75<S/P<1.5, is established, and let Lc be an axial length of the stator core and Ld be a length of a portion in which the supplemental grooves are provided in the axial direction of the stator core, then Lc and Ld satisfy a relational expression, 0.4≦Ld/Lc≦0.6,
wherein a phase of a cogging torque S'th-order component generated in the portion in which the supplemental grooves are provided and a phase of a cogging torque S'th-order component generated in the portion in which no supplemental grooves are provided are inverted from each other.

2. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
the supplemental grooves are provided in an axial center portion of the stator core.

3. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
the supplemental grooves are provided in an axial center portion of the stator core;
the supplemental grooves are not provided in an axial end portion of the stator core; and
the magnetic poles are provided in such a manner that one magnetic pole is formed of one segment permanent magnet.

4. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
a width of the supplemental grooves is larger than an opening width of the slots.

5. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
a depth of the supplemental grooves is greater than a thickness at tip ends of the teeth.

6. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
the supplemental grooves are provided to the teeth in the portions opposing the rotor in a one-to-one correspondence at a center in a circumferential direction of the stator core.

7. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
the supplemental grooves are located at a plurality of positions in the axial direction of the stator core and circumferential positions of the supplemental grooves coincide with one another in the respective teeth.

8. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
let N be a natural number, then the number of poles, P, is 12N±2N and the number of slots, S, is 12N.

9. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
let N be a natural number, then the number of poles, P, is 9N±N and the number of slots, S, is 9N.

10. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
a portion in which the supplemental grooves are present and a portion in which the supplemental grooves are absent are provided alternately in M layers (M is an integer equal to or larger than 2) in the axial direction of the stator core.

11. The permanent magnet rotating electrical machine according to claim 10 , characterized in that:
let Lc be an axial length of the stator core, then Lc/M 2 mm is given.

12. The permanent magnet rotating electrical machine according to claim 1 , characterized in that:
the permanent magnets are of an interior-mounted magnet structure in which the permanent magnets are embedded in windows provided inside the rotor core.

13. An electric power steering apparatus, characterized by comprising:
the permanent magnet rotating electrical machine set forth in claim 1 ; and
a gear.

Assignees

• Nakano Masatsugu
• Matsunaga Toshihiro
• Takashima Kazuhisa
• Akutsu Satoru
• Morita Yusuke
• Mitsubishi Electric Corp

Inventors

• Nakano Masatsugu
• Matsunaga Toshihiro
• Takashima Kazuhisa
• Akutsu Satoru
• Morita Yusuke

Classifications

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K1/148 Primary

  Sectional cores (H02K1/141 takes precedence) · CPC title

• H02K1/27 Primary

  Rotor cores with permanent magnets · CPC title