Air dithering for internal combustion engine system

Patent metadata

Field	Value
Publication number	US-9347359-B2
Application number	US-201313834220-A
Country	US
Kind code	B2
Filing date	Mar 15, 2013
Priority date	Mar 15, 2013
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

Described herein is an air dithering system for an internal combustion engine generating exhaust gas that includes an exhaust line in exhaust gas receiving communication with the internal combustion engine. The system also includes an exhaust aftertreatment component positioned within the exhaust line in exhaust gas receiving communication with exhaust gas in the exhaust line. Further, the system includes an air injector in air injecting communication with exhaust gas in the exhaust line at a location downstream of the internal combustion engine and upstream of the exhaust aftertreatment component.

First claim

What is claimed is:

1. An air dithering system for an internal combustion engine generating exhaust gas, comprising:
an exhaust line in exhaust gas receiving communication with the internal combustion engine;
an exhaust aftertreatment component positioned within the exhaust line in exhaust gas receiving communication with exhaust gas in the exhaust line;
an air injector in air injecting communication with exhaust gas in the exhaust line at a location downstream of the internal combustion engine and upstream of the exhaust aftertreatment component; and
a controller in electronic communication with the air injector, the controller configured to control the air injector to inject air into the exhaust gas based on an oxygen storage demand representing a desired quantity of stored oxygen to be added to the exhaust after treatment component, the desired quantity of stored oxygen based on an estimate of oxygen already stored on the exhaust aftertreatment component,
wherein the estimate of the amount of oxygen stored on the exhaust aftertreatment component is based on a maximum storage capacity of the exhaust aftertreatment component, and wherein the maximum oxygen storage capacity is calculated based on an amount of time the exhaust aftertreatment component has been operational.

2. The air dithering system of claim 1 , wherein the air injector is coupled to the exhaust line upstream of the exhaust aftertreatment component.

3. The air dithering system of claim 1 , wherein the air injector injects air directly into an inlet of the exhaust aftertreatment component.

4. The air dithering system of claim 1 , further comprising an internal combustion engine generating the exhaust gas, wherein when an air-to-fuel ratio of an air and fuel mixture combusted by the internal combustion engine to generate the exhaust gas is less than 1.0, an air-to-fuel ratio of exhaust gas downstream of the air injector and upstream of the exhaust aftertreatment component is greater than 1.0.

5. The air dithering system of claim 1 , wherein the air injector injects a quantity of air into the exhaust gas sufficient to render an air-to-fuel ratio of the exhaust gas greater than 1.0, and wherein the air-to-fuel ratio of exhaust gas upstream of the air injector is less than 1.0.

6. The air dithering system of claim 1 , wherein the controller controls the air injector to inject air into the exhaust gas to create a lean condition within the exhaust gas.

7. The air dithering system of claim 1 , wherein the air injector injects air into the exhaust gas for replenishing stored oxygen on the exhaust aftertreatment component.

8. The air dithering system of claim 1 , wherein the internal combustion engine comprises an exhaust gas recirculation (EGR) line in exhaust receiving communication with the exhaust line and exhaust providing communication with the internal combustion engine, and
wherein the location is downstream of the EGR line.

9. The air dithering system of claim 1 , wherein the exhaust line is in exhaust providing communication with the atmosphere, and wherein all the air injected by the air injector into the exhaust gas exits into the atmosphere via the exhaust line.

10. The air dithering system of claim 9 , wherein all the air injected by the air injector into the exhaust gas passes through the exhaust aftertreatment component.

11. The air dithering system of claim 1 , wherein the air injector comprises an electrically-controlled injector.

12. The air dithering system of claim 11 , wherein the electrically-controlled injector is a solenoid-actuated injector.

13. A method for providing a lean condition in an exhaust gas stream generated by an internal combustion engine operating under a rich condition, comprising:
determining at least one condition of an exhaust aftertreatment system, the at least one condition including an oxygen storage demand representing a desired quantity of stored oxygen to be added to the exhaust after treatment component, the desired quantity of stored oxygen based on an estimate of oxygen already stored on the exhaust after treatment component, the estimate of the oxygen stored on the exhaust aftertreatment component based on a maximum oxygen storage capacity of the exhaust aftertreatment component, the maximum oxygen storage capacity calculated based on an amount of time the exhaust aftertreatment component has been operational;
requesting a lean condition in the exhaust gas based on the at least one condition of the exhaust aftertreatment system; and
injecting air into the exhaust gas in response to the oxygen storage demand.

14. The method of claim 13 , wherein the exhaust aftertreatment system comprises an oxidation catalyst and the at least one condition comprises an oxygen storage condition of the oxidation catalyst, wherein the lean condition in the exhaust gas is requested based on a deficiency in the oxygen storage condition of the oxidation catalyst.

Assignees

• Cummins Ip Inc

Inventors

• Lapointe Leon A
• Miles Scott
• Shah Jay

Classifications

• F01N3/30 Primary

  Arrangements for supply of additional air (control, e.g. using by-passes or variable air pump drives, F01N3/22) · CPC title

• F01N2900/1624

  Catalyst oxygen storage capacity · CPC title

• F01N2900/1402

  Exhaust gas composition · CPC title

• Y02T10/47

  Cross-Sectional Technologies · mapped topic

• F01N2900/0601

  being estimated · CPC title