Modified polytetrafluoroethylene fine powder and modified polytetrafluoroethylene molded product

Patent metadata

Field	Value
Publication number	US-9346903-B2
Application number	US-66744305-A
Country	US
Kind code	B2
Filing date	Nov 16, 2005
Priority date	Nov 16, 2004
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

The present invention provides a modified polytetrafluoroethylene fine powder which can be processed into molded articles high in thermal stability, chemical resistance and transparency and for which the extrusion pressure can be lowered. The present invention is a modified polytetrafluoroethylene fine powder, wherein the cylinder extrusion pressure at a reduction ratio of 1600 is not higher than 50 MPa and the haze value of molded article a for measurement formed therefrom is not higher than 60.

First claim

The invention claimed is:

1. A modified polytetrafluoroethylene fine powder constituting a particle core and a particle shell,
wherein said particle core comprises a modified polytetrafluoroethylene (i) resulting from copolymerization with at least one modifier selected from the group consisting of a fluoro(alkyl vinyl ether) represented by the general formula (I):
F 2 C═CFO(CF 2 ) n1 X 1   (I)

(wherein X 1 represents hydrogen atom or fluorine atom and n1 represents an integer of 1 to 6), and a fluoroolefin represented by the general formula (III):
CX 4 X 5 ═CX 6 (CF 2 ) n2 F  (III)

(wherein X 4 , X 5 and X 6 each represents hydrogen atom or fluorine atom provided that at least one of them represents fluorine atom; and n2 represents an integer of 1 to 5) and
the modifier-derived modifier unit content in the particle core is 0.01 to 0.5% by mass based on all the primary particles constituting the modified PTFE fine powder,
said particle shell comprises a modified polytetrafluoroethylene (ii),
wherein the modification in the modified polytetrafluoroethylene (ii) is carried out by using a chain transfer agent and by copolymerizing a fluoro (alkyl vinyl ether) represented by the general formula (I):
F 2 C═CFO(CF 2 ) n1 X 1   (I)

(wherein X 1 represents hydrogen atom or fluorine atom and n1 represents an integer of 1 to 6)
or a fluoroolefin represented by the general formula (III):
CX 4 X 5 ═CX 6 (CF 2 ) n F  (III)

(wherein X 4 , X 5 and X 6 each represents hydrogen atom of fluorine atom provided that at least one of them represents fluorine atom; and n2 represents an integer of 1 to 5) as a modifier,
the chain transfer agent comprises at least one member selected from the group consisting of water-soluble alcohols containing 1 to 4 carbon atoms, hydrocarbons containing 1 to 4 carbon atoms and fluorinated hydrocarbons containing 1 to 4 carbon atoms,
wherein the content of a modifier unit derived from the modifier in the particle shell is 0.005 to 0.5% by mass based on all primary particles constituting the modified PTFE fine powder, and
said modified polytetrafluoroethylene fine powder has the cylinder extrusion pressure at a reduction ratio of 1600, using an extruder according to ASTM D 4895, of not higher than 50 MPa.

2. The modified polytetrafluoroethylene fine powder according to claim 1 ,
wherein the haze value of molded article a for measurement formed therefrom is not higher than 60.

3. A modified polytetrafluoroethylene molded article obtained by molding/processing a modified polytetrafluoroethylene fine powder,
wherein said modified polytetrafluoroethylene fine powder is the modified polytetrafluoroethylene fine powder according to claim 1 , and
the tensile strength of the molded article for measurement is not lower than 1.8 MPa.

4. The modified polytetrafluoroethylene molded article according to claim 3 ,
which is a tube.

5. The modified polytetrafluoroethylene fine powder according to claim 1 ,
wherein the chain transfer agent comprises at least one member selected from the group consisting of water-soluble alcohols containing 1 to 4 carbon atoms.

6. The modified polytetrafluoroethylene fine powder according to claim 1 ,
wherein the chain transfer agent is methanol.

Assignees

• Taira Takahiro
• Yoshimoto Hiroyuki
• Kato Taketo
• Sawada Yasuhiko
• Daikin Ind Ltd

Inventors

• Taira Takahiro
• Yoshimoto Hiroyuki
• Kato Taketo
• Sawada Yasuhiko

Classifications

• C08L51/003

  grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds (C08L51/04, C08L51/06 take precedence) · CPC title

• Y10T428/1352

  Polymer or resin containing [i.e., natural or synthetic] · CPC title

• C08F214/26 Primary

  Tetrafluoroethene · CPC title

• C08F214/262 Primary

  with fluorinated vinyl ethers · CPC title

• C08F259/08 Primary

  on to polymers containing fluorine · CPC title