Finisher, image forming apparatus and image forming system

Patent metadata

Field	Value
Publication number	US-9346649-B2
Application number	US-201514619084-A
Country	US
Kind code	B2
Filing date	Feb 11, 2015
Priority date	Feb 20, 2014
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

A finisher includes an ejection port, a stacking tray, a light-emitting element, a light-receiving element, a communication section that performs data communication with an image forming apparatus and acquires a coverage rate of paper stacked on the stacking tray, and a paper-amount determination section that determines whether the amount of paper on the stacking tray exceeds a predetermined stack capacity of the stacking tray by comparing a predetermined threshold value with the amount of light received by the light-receiving element. The paper-amount determination section corrects the threshold value by using the coverage rate acquired by the communication section, compares the corrected threshold value with the amount of the light received by the light-receiving element, and determines that the amount of the paper stacked on the stacking tray exceeds the stack capacity of the stacking tray if the light amount is equal to or greater than the corrected threshold value.

First claim

What is claimed is:

1. A finisher comprising:
an ejection port from which sheets of paper are ejected;
a stacking tray on which the sheets of paper ejected from the ejection port are stacked;
a light-emitting element configured to emit light to the top sheet of a paper stack on the stacking tray;
a light-receiving element configured to receive light that is emitted from the light-emitting element and then reflected off the top sheet of the paper stack on the stacking tray;
a communication section configured to perform data communication with an image forming apparatus and acquires a coverage rate of a side of the top sheet of the paper stack on the stacking tray, the side being exposed to light emitted from the light-emitting element; and
a paper-amount determination section configured to determine whether or not the amount of paper stacked on the stacking tray exceeds a predetermined allowable stack capacity of the stacking tray by comparing a predetermined threshold value with an amount of light received by the light-receiving element, wherein
the paper-amount determination section corrects the threshold value by using the coverage rate acquired by the communication section, compares the corrected threshold value with the amount of light received by the light-receiving element, and determines that the amount of paper stacked on the stacking tray exceeds the allowable stack capacity of the stacking tray if the light amount is equal to or greater than the corrected threshold value.

2. The finisher according to claim 1 , wherein
the paper-amount determination section decreases the threshold value as the coverage rate acquired by the communication section increases.

3. The finisher according to claim 1 , wherein
the communication section further acquires information indicating whether or not paper ejected from the ejection port is one-side printed paper from the image forming apparatus, and
if the paper ejected from the ejection port is one-side printed paper and light emitted from the light-emitting element impinges on the printed side of the one-side printed paper, the paper-amount determination section corrects the threshold value by using a predetermined value as the coverage rate.

4. The finisher according to claim 1 further comprising
a coverage-rate detection sensor that detects a coverage rate of one-side printed paper, wherein
the communication section further acquires information indicating whether or not paper ejected from the ejection port is one-side printed paper from the image forming apparatus, and
if the paper ejected from the ejection port is one-side printed paper and light emitted from the light-emitting element impinges on the printed side of the one-side printed paper, the paper-amount determination section corrects the threshold value by using the coverage rate of the one-side printed paper detected by the coverage-rate detection sensor.

5. The finisher according to claim 1 , wherein
the communication section further acquires the type of paper on which an image has been formed in the image forming apparatus from the image forming apparatus, and
the paper-amount determination section corrects the threshold value by using the type of the paper in addition to the coverage rate acquired by the communication section.

6. The finisher according to claim 1 , wherein
the communication section further acquires a coverage rate of an area of the paper from the image forming apparatus, the area being exposed to light emitted from the light-emitting element,
the paper-amount determination section corrects the threshold value by using the coverage rate of the area, which is exposed to the light emitted from the light-emitting element, of the paper.

7. The finisher according to claim 1 , wherein
the communication section further acquires information indicating whether or not images have been formed on both sides of paper from the image forming apparatus, and
if paper with images formed on both sides is ejected from the ejection port, the paper-amount determination section corrects the threshold value by using a coverage rate of the other side of the paper in addition to a coverage rate of one side exposed to light emitted from the light-emitting element.

8. The finisher according to claim 1 , wherein
if the paper-amount determination section determines that the amount of paper stacked on the stacking tray exceeds the predetermined allowable stack capacity of the stacking tray, the communication section transmits data indicating the determination and an instruction to stop transporting paper to the image forming apparatus.

9. The finisher according to claim 1 further comprising
an operation controller configured to control ejection operation of paper, wherein
if the paper-amount determination section determines that the amount of paper stacked on the stacking tray exceeds the predetermined allowable stack capacity of the stacking tray, the operation controller controls an ejection roller provided at the ejection port to stop stacking paper on the stacking tray.

10. An image forming apparatus comprising:
an image forming unit configured to form an image on sheets of paper;
an ejection port from which the sheets of paper, on which the image has been formed by the image forming unit, are ejected;
a stacking tray on which the sheets of paper ejected from the ejection port are stacked;
a light-emitting element configured to emit light to the top sheet of a paper stack on the stacking tray;
a light-receiving element configured to receive light that is emitted from the light-emitting element and then reflected off the top sheet of the paper stack on the stacking tray;
a coverage-rate calculation section configured to calculate a coverage rate of a side of the top sheet of the paper stack on the stacking tray, the side being exposed to light emitted from the light-emitting element; and
a paper-amount determination section configured to determine whether or not the amount of paper stacked on the stacking tray exceeds a predetermined allowable stack capacity of the stacking tray by comparing a predetermined threshold value with an amount of light received by the light-receiving element, wherein
the paper-amount determination section corrects the threshold value by using the coverage rate calculated by the coverage-rate calculation section, compares the corrected threshold value with the amount of light received by the light-receiving element, and determines that the amount of the paper stacked on the stacking tray exceeds the predetermined allowable stack capacity of the stacking tray if the light amount is equal to or greater than the corrected threshold value.

11. An image forming system comprising:
an image forming apparatus; and
a finisher coupled to the image forming apparatus, wherein
the image forming apparatus includes
an image forming unit configured to form an image on sheets of paper, and
a coverage-rate calculation section configured to calculate a coverage rate of paper with an image formed by the image forming unit, and
the finisher includes
an ejection port from which the sheets of paper with the image formed by the image forming unit are ejected,
a stacking tray on which the sheets of paper ejected from the ejection port are stacked,
a light-emitting element configured to emit light to the top sheet of a paper stack on the stacking tray;
a light-receiving element configured to receive light that is emitted from the light-emitting element and then reflected off the top sheet of the paper stack on the stacking tray,
a communication section configured to perform data communication with the image forming apparatus and acquires a cove

Assignees

• Kyocera Document Solutions Inc

Inventors

• Yamashita Keisuke
• Tanii Hideo

Classifications

• B65H2511/414

  of mode of operation · CPC title

• B65H2601/271

  Over stacking · CPC title

• B65H43/06 Primary

  detecting, or responding to, completion of pile (B65H43/08 takes precedence) · CPC title

• B65H2801/06

  Office-type machines, e.g. photocopiers · CPC title

• B65H2220/11

  indicating that the input or output entities exclusively relate to machine elements · CPC title