Method for producing printed products

Patent metadata

Field	Value
Publication number	US-9346256-B2
Application number	US-201514885572-A
Country	US
Kind code	B2
Filing date	Oct 16, 2015
Priority date	Oct 16, 2014
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

A method for producing printed products in a production plant, equipped with a digital printing press and at least one post-print processing machine arranged downstream of the digital printing press. The printed products are produced according to work orders for which the digital printing press prints on a print material web. The post-print processing machine processes the print material web into printed products. The production plant is converted for producing different printed products to be produced in a following work order, relative to a preceding work order. A time interval is initially determined for adjusting the post-print processing machine with the longest adjustment time. The post-print processing machine to be adjusted begins with the adjustment as soon as the last printed product of the preceding work order leaves this post-print processing machine. The post-print processing machine to be adjusted then starts processing the following work order as soon as the predetermined time interval for adjusting the post-print processing machine has elapsed.

First claim

What is claimed is:

1. A method for producing printed products in a production plant, equipped with a digital printing press and at least one additional post-print processing machine arranged downstream of the digital printing press, wherein the printed products are produced according to work orders for which the digital printing press prints images and process-technical elements in a conveying direction onto a print material web transported with a first web speed, and wherein the at least one post-print processing machine then further processes the print material web to form the printed products, wherein the production plant is converted if a following work order requires a production of different printed products than for a preceding work order, wherein a conversion involves an adjustment operation in which an adjustment is made during a conversion interval to the at least one post-print processing machine and wherein the print material web continues to be transported through the digital printing press during the conversion interval, the method comprising:
initially, determining a time interval for adjusting a post-print processing machine having a longest adjustment time;
beginning adjustment of the at least one post-print processing machine to be adjusted as soon as the last printed product of the preceding work order leaves the post-print processing machine to be adjusted;
starting processing the following work order by the at least one post-print processing machine to be adjusted as soon as the time interval for adjusting the post-print processing machine with the longest adjustment time has elapsed, following a start of the adjustment operation; and
further including printing by the digital printing press only process-technical elements onto the print material web during the conversion interval.

2. The method according to claim 1 , wherein determining the time interval includes determining the time interval in a central control unit of the production plant.

3. The method according to claim 1 , further comprising transporting and printing on the print material web while the first web speed remains unchanged during the conversion of the production plant.

4. The method according to claim 1 , further comprising the print material web is transported and imprinted during the conversion of the production plant with a second web speed that is reduced relative to the first web speed.

5. The method according to claim 1 , wherein at least one post-print processing machine of the production plant is a folding device, and the method further comprises:
converting the production plant by adjusting the folding device;
folding the print material web for successive work orders according to an unchanged folding pattern; and
producing the printed products with a different format by cutting the print material web transverse to the conveying direction and folding the cut print material web according to the unchanged folding pattern.

6. The method according to claim 1 , wherein the at least one post-print processing machine of the production plant comprises a folding device, and the method further comprises:
converting the production plant by adjusting the folding device; folding the print material web according to a different folding pattern for successively following work orders; and
producing the printed products with differing formats by cutting the print material web transverse to the conveying direction of the cut print material web according to the changed folding pattern.

7. The method according to claim 1 , wherein a feed device for the print material web is arranged upstream of the digital printing press, wherein the conversion of the production plant comprises an adjustment of the at least one post-print processing machine and at least one of the feed device and the digital printing press during the conversion interval, the method further comprising:
determining a second time interval for adjusting the feed device and/or the digital printing press and recording the second time interval of the feed device or the digital printing press as the longest adjustment time if longer than the time interval of the post print processing machine;
beginning the adjustment of the at least one post-print processing machine, the feed device or the digital printing press to be adjusted, respectively, as soon as the last printed product or the print material web of the preceding work order leaves whichever of the post-print processing machine, the feed device or the digital printing press that has the longest adjustment time; and
starting processing the following work order by the at least one post-print processing machine to be adjusted, the feed device or the digital printing press, respectively, as soon as the longer of the time interval and the second time interval for the adjustment has passed following the start of the adjustment operation.

8. A method for producing printed products in a production plant, equipped with a digital printing press and at least one additional post-print processing machine arranged downstream of the digital printing press, wherein the printed products are produced according to work orders for which the digital printing press prints images and process-technical elements in a conveying direction onto a print material web transported with a first web speed, and wherein the at least one post-print processing machine then further processes the print material web to form the printed products, wherein the production plant is converted if a following work order requires a production of different printed products than for a preceding work order, wherein a conversion involves an adjustment operation in which an adjustment is made during a conversion interval to the at least one post-print processing machine and wherein the print material web continues to be transported through the digital printing press during the conversion interval, the method comprising:
initially, determining a time interval for adjusting a post-print processing machine having a longest adjustment time;
beginning adjustment of the at least one post-print processing machine to be adjusted as soon as the last printed product of the preceding work order leaves the post-print processing machine to be adjusted;
starting processing the following work order by the at least one post-print processing machine to be adjusted as soon as the time interval for adjusting the post-print processing machine with the longest adjustment time has elapsed, following a start of the adjustment operation; and
transporting and printing on the print material web while the first web speed remains unchanged during the conversion of the production plant.

9. A method for producing printed products in a production plant, equipped with a digital printing press and at least one additional post-print processing machine arranged downstream of the digital printing press, wherein the printed products are produced according to work orders for which the digital printing press prints images and process-technical elements in a conveying direction onto a print material web transported with a first web speed, and wherein the at least one post-print processing machine then further processes the print material web to form the printed products, wherein the production plant is converted if a following work order requires a production of different printed products than for a preceding work order, wherein a conversion involves an adjustment operation in which an adjustment is made during a conversion interval to the at least one post-print processing machine and wherein the print material web continues to be transported through the digital printing press during the conversion interval, the method comprising:
init

Assignees

• Mueller Martini Holding Ag
• Mueller Martini Marketing Ag

Inventors

• Bracher Markus
• Lutziger Daniel

Classifications

• B41F13/54 Primary

  Auxiliary folding, cutting, collecting or depositing of sheets or webs · CPC title

• B26D9/00

  Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus · CPC title

• B65H2511/20

  Location in space · CPC title

• G06K15/02

  using printers · CPC title

• B42P2261/04

  Producing books by printing sheets in following order, e.g. for ordering via the Internet · CPC title