Method for imparting elasticity to a non-woven material / elastomer laminate

Patent metadata

Field	Value
Publication number	US-9346253-B2
Application number	US-201213614644-A
Country	US
Kind code	B2
Filing date	Sep 13, 2012
Priority date	Apr 28, 2006
Publication date	May 24, 2016
Grant date	May 24, 2016

Abstract

Method for imparting elasticity to a laminate comprising at least one elastic film having a width and at least one ply of non-woven material secured to the film, particularly through interposition of a bonding material, particularly glue, which comprises the following steps in which:
the laminate is unrolled in the form of a web in order to pass it between two sets of toothing, of which the teeth engage in each other in a direction perpendicular to the plane of the laminate in order to thus stretch the laminate in the direction of its width, characterised in that:
a tension is imparted to the web in the longitudinal direction or machine direction during its unrolling between the toothing, particularly by providing a tensioner roll, particularly downstream of the sets of toothing.

First claim

What is claimed is:

1. A laminate having a laminate length in a longitudinal direction (MD) and a laminate width in a transverse direction (CD), said laminate comprising at least one ply of non-woven material and at least one elastic film secured on said at least one ply of non-woven material, said laminate having been activated so as to have an elasticity in at least one activated region having an activated region width in the CD direction extending between a left edge and a right edge, wherein along said activated region width in the CD direction, said elasticity increases along a left section of the activated region width starting from a left point a distance of 2.5 mm from the left edge and decreasing along a right section of the activated region width ending at a right point a distance of 2.5 mm from the right edge.

2. The laminate of claim 1 , wherein a curve reproducing the elasticity of the laminate in said at least one activated region along an activated region width in the CD direction, as measured by the elongation at 10 Newton (in % elongation), as a function of a distance in millimeters from the left edge of said at least one activated width presents along said left section a gradient which is less than 50%/mm.

3. The laminate of claim 1 , wherein said at least one elastic film comprises a left elastic film and a right elastic film, said laminate having been activated so as to have an elasticity in both a left film activated region having a left film activated region width in the CD direction and in a right film activated region having a right film activated region width in the CD direction, whereby the elasticity curve reproducing the elasticity of the laminate in the right film activated region in the CD direction is mirror symmetrical to the elasticity curve reproducing the elasticity of the laminate in the left film activated region in the CD direction, both elasticity curves having respective left and right sections and the gradient in absolute value of the elasticity curve in the right section of the left film activated width being less than or equal to that in the left section of the left film activated width.

4. The laminate of claim 3 , wherein said elasticity curve in the right section of the left activated width has a gradient which is less than 20%/mm.

5. The laminate according to one of the claim 2 , characterised in that the elasticity curve has a maximum for a measuring point essentially in the middle of said activated width of the laminate.

6. The laminate of claim 1 wherein said elastic film is secured to said at least one ply by a bonding material.

7. The laminate of claim 6 wherein said bonding material is a glue.

8. The laminate of claim 1 wherein there are two plies on non-woven material, said elastic film being sandwiched between said two plies of non-woven material.

9. The laminate of claim 8 wherein said elastic film is secured to said two plies of non-woven material by a bonding material.

10. The laminate of claim 9 wherein said bonding material is a glue.

11. The laminate of claim 1 wherein the elasticity is measured by the elongation test of 10 Newton.

12. The laminate of claim 8 wherein the elasticity is measured by the elongation test of 10 Newton.

13. The laminate of claim 2 wherein the gradient is less than 25%/mm.

14. The laminate of claim 2 wherein the gradient is less than 20%/mm.

15. The laminate of claim 2 wherein the gradient is less than 15%/mm.

16. The laminate of claim 2 wherein the gradient is in the range of 5% to 50%/mm.

17. The laminate of claim 2 wherein the gradient is in the range of 5% to 25%/mm.

18. The laminate of claim 2 wherein the gradient is in the range of 5% to 15%/mm.

19. The laminate of claim 4 , wherein said elasticity curve in the right section of the left film activated width has a gradient which is less than 12%/mm.

20. The laminate of claim 4 , wherein said elasticity curve in the right section of the left film activated width has a gradient which is less than 7%/mm.

21. A laminate having a laminate length in a longitudinal direction (MD) and a laminate width in a transverse direction (CD), said laminate comprising a least one ply of non-woven material and at least one elastic film secured on said at least one ply of non-woven material; said laminate having been activated so as to have an elasticity in at least one activated region having an activated region width in the CD direction extending between a left edge and a right edge; said elastic film having a constant thickness along said activated region width; wherein along said activated region width starting in the CD direction said elasticity increases along a left section of the activated region width starting from a left point a distance of 2.5 mm from the left edge and decreases along a right section of the activated region width ending at a right point a distance of 2.5 mm from the right edge.

Assignees

• Ducauchuis Jean-Pierre
• Marche Thierry
• Aplix Sa

Inventors

• Ducauchuis Jean-Pierre
• Marche Thierry

Classifications

• B29C55/18

  by squeezing between surfaces, e.g. rollers · CPC title

• Y10T442/659

  Including an additional nonwoven fabric · CPC title

• B32B38/06

  Embossing · CPC title

• B32B37/153 Primary

  at least one layer is extruded and immediately laminated while in semi-molten state · CPC title

• B32B2555/02

  Diapers or napkins · CPC title