Positive active material including lithium nickel composite oxide core and coating layer containing lithium metal phosphate and metal phosphate, manufacturing method thereof, and electrode and lithium battery containing the same

Patent metadata

Field	Value
Publication number	US-9343739-B2
Application number	US-201113238825-A
Country	US
Kind code	B2
Filing date	Sep 21, 2011
Priority date	Dec 3, 2010
Publication date	May 17, 2016
Grant date	May 17, 2016

Abstract

In one aspect, a positive active material is provided that may have increased thermal stability and resistance to capability deterioration due to repeated charging and discharging, a method of manufacturing the same, and a lithium battery that includes the positive active material.

First claim

What is claimed is:

1. A positive active material comprising:
a core comprising a lithium nickel-based composite oxide; and
a composite coating layer formed on a surface of the core, the composite coating layer comprising lithium metal phosphate and metal phosphate, wherein lithium content at the surface of the core is higher than lithium content inside the core and the surface of the core has a surface composition, and
wherein the surface composition of the core comprises at least one compound selected from the group consisting of compounds represented by Formulae 6 and 7-shown below:
Li a Ni 1-b-c Mn b M′ c A p   [Formula 6]

Li a Ni 1-b-c Mn b M′ c O 2-p X p   [Formula 7]

wherein in Formula 6, a, b, c, and p respectively satisfy 1.01≦a≦1.35, 0<b≦0.5, 0<c≦0.5, and 0<p≦2, M′ is selected from the group consisting of Co, Cr, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, A is at least one component selected from the group consisting of oxygen (O), fluorine (F), sulfur (S), and phosphorus (P),
wherein in Formula 7, a, b, c, and p respectively satisfy 1.01≦a≦1.35, 0<b≦0.5, 0<c≦0.5, and 0<p<2, M′ is selected from the group consisting of Al, Co, Cr, Fe, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, and X is at least one component selected from the group consisting of fluorine (F), sulfur (S), and phosphorus (P).

2. The positive active material of claim 1 , wherein the lithium metal phosphate is represented by Formula 1 and the metal phosphate is represented by Formula 2,
LiMPO 4   [Formula 1]

where M is selected from the group consisting of nickel (Ni), cobalt (Co), manganese (Mn), iron (Fe), copper (Cu), magnesium (Mg), and aluminum (Al),
M 3 (PO 4 ) 2   [Formula 2]

where M is selected from the group consisting of Ni, Co, Mn, Fe, Cu, Mg, and Al.

3. The positive active material of claim 1 , wherein the lithium metal phosphate is adjacent to the surface of the core in the composite coating layer.

4. The positive active material of claim 1 , wherein the core comprises at least one compound selected from the group consisting of compounds represented by Formulae 6 and 7,
wherein, a, b, c, and p respectively satisfy 0.95≦a<1.01, 0<b≦0.5, 0≦c≦0.5, and 0<p≦2,
wherein in Formula 6, M′ is selected from the group consisting of Co, Cr, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, A is at least one component selected from the group consisting of oxygen (O), fluorine (F), sulfur (S), and phosphorus (P),
wherein in Formula 7, M′ is selected from the group consisting of Al, Co, Cr, Fe, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, and X is at least one component selected from the group consisting of fluorine (F), sulfur (S), and phosphorus (P).

5. The positive active material of claim 1 , wherein the total content of the lithium metal phosphate and the metal phosphate is in a range from about 0.01 to about 50 weight % based on the total weight of the positive active material.

6. An electrode for a lithium battery comprising the positive active material of claim 1 .

7. A lithium battery comprising the positive active material of claim 1 .

8. The lithium battery of claim 7 , wherein the core of the positive active material comprises at least one compound having a formula selected from the group consisting of compounds represented by Formulae 6 and 7,
wherein a, b, c, and p respectively satisfy 0.95≦a<1.01, 0<b≦0.5, 0≦c≦0.5, and 0<p≦2,
wherein in Formula 6, M′ is selected from the group consisting of Co, Cr, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, A is at least one component selected from the group consisting of oxygen (O), fluorine (F), sulfur (S), and phosphorus (P),
wherein in Formula 7, M′ is selected from the group consisting of Al, Co, Cr, Fe, Mg, strontium (Sr), vanadium (V), scandium (Sc), yttrium (Y), and a lanthanide element, and X is at least one component selected from the group consisting of fluorine (F), sulfur (S), and phosphorus (P).

Assignees

• Kim Chang-Hyuk
• Park Do-Hyung
• Kwon Seon-Young
• Kim Min-Han
• Kim Ji-Hyun
• Lee Jeong-Seop
• Kim Yoon-Chang
• Samsung Sdi Co Ltd

Inventors

• Kim Chang-Hyuk
• Park Do-Hyung
• Kwon Seon-Young
• Kim Min-Han
• Kim Ji-Hyun
• Lee Jeong-Seop
• Kim Yoon-Chang

Classifications

• H01M4/5825 Primary

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/136

  Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title