Thermoplastic Resin Composition and Molded Article Manufactured Therefrom
US-2024376301-A1 · Nov 14, 2024 · US
US9340656B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9340656-B2 |
| Application number | US-201314096086-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 4, 2013 |
| Priority date | Dec 19, 2012 |
| Publication date | May 17, 2016 |
| Grant date | May 17, 2016 |
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A shaped part that is formed from a polymer composition that contains a liquid crystalline polymer and a black pigment is provided. By selectively controlling the type and relative concentration of these components, the polymer composition and shaped parts formed therefrom can have a dark black appearance, and yet still exhibit good thermal and mechanical properties at high temperatures.
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What is claimed is: 1. A shaped part comprising a liquid crystalline polymer composition, the liquid crystalline polymer composition comprises a thermotropic liquid crystalline polymer and a black pigment that includes a plurality of carbon black particles in an amount of from about 1.5 wt. % to about 6 wt. % of the polymer composition, wherein the carbon black particles have an average size ranging from about 10 to about 100 nanometers and contain polynuclear aromatic hydrocarbons in an amount of about 1 part per million or less, wherein the composition defines a black surface of the part that is characterized according to the CIELAB test by a L* value of from 0 to 28, wherein L*=is a luminosity value ranging from 0 to 100, where 0=black and 100=white. 2. The shaped part of claim 1 , wherein liquid crystalline polymers constitute from about 25 wt. % to about 75 wt. % of the polymer composition. 3. The shaped part of claim 1 , wherein the black surface is also characterized according to the CIELAB test by a b* value of about 4 or less, wherein b* is the yellow/blue axis and ranges from −100 to 100, where positive values are yellowish and negative values are bluish. 4. The shaped part of claim 1 , wherein the liquid crystalline polymer contains repeating units derived from an aromatic dicarboxylic acid, aromatic hydroxycarboxylic acid, aromatic diol, aromatic amide, aromatic amine, or a combination thereof. 5. The shaped part of claim 4 , wherein the polymer further comprises one or more repeating units derived from an aromatic dial, aromatic amide, aromatic amine, or a combination thereof. 6. The shaped part of claim 1 , wherein the liquid crystalline polymer is wholly aromatic. 7. The shaped part of claim 1 , wherein the total amount of repeating units in the liquid crystalline polymer derived from naphthenic hydroxycarboxylic acids and/or naphthenic dicarboxylic acids is more than 15 mol. %. 8. The shaped part of claim 7 , wherein the liquid crystalline polymer further contains monomer units derived from 4-hydroxybenzoic acid, terephthalic acid, isophthalic acid, 4,4′-biphenol, hydroquinone, acetaminophen, or a combination thereof. 9. The shaped part of claim 1 , wherein the black pigment further contains a carrier resin. 10. The shaped part of claim 1 , wherein the polymer composition comprises an inorganic particulate filler in an amount from about 5 wt % to about 60 wt. % of the composition. 11. The shaped part of claim 10 , wherein the inorganic particulate filler includes talc. 12. The shaped part of claim 1 , wherein the polymer composition comprises a fibrous filler in an amount from about 1 wt. % to about 40 wt. % of the composition. 13. The shaped part of claim 12 , wherein the fibrous filler includes glass fibers. 14. The shaped part of claim 1 , wherein the shaped part has a blister free temperature of about 270° C. or greater. 15. The shaped part of claim 1 , wherein the deflection temperature under load is from about 250° C. to about 350° C., as determined in accordance ISO Test No. 75-2 at a load of 1.8 Megapascals. 16. The shaped part of claim 1 , wherein the part is injection or compression molded. 17. A foodstuff article comprising the shaped part of claim 1 . 18. The foodstuff article of claim 17 , wherein the article is cookware or bakeware. 19. The shaped part of claim 1 , wherein the black pigment contains benzo[a]pyrene in an amount of about 10 parts per billion or less.
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