Polymetallic capture mass for capturing heavy metals

Patent metadata

Field	Value
Publication number	US-9339787-B2
Application number	US-201314109138-A
Country	US
Kind code	B2
Filing date	Dec 17, 2013
Priority date	Dec 21, 2012
Publication date	May 17, 2016
Grant date	May 17, 2016

Abstract

The invention concerns a capture mass for capturing heavy metals in a liquid or gaseous effluent, comprising a porous solid support, copper sulphide and at least one second metal sulphide the metal of which is selected from the group constituted by chromium, manganese, iron, cobalt and nickel, and in which the ratio of the percentage by weight of the metal or metals other than copper to the percentage by weight of copper is in the range 0.01 to 2. The invention also concerns a process for preparing said capture mass and a process for capturing heavy metals in a gaseous or liquid effluent, in which said effluent is brought into contact with said capture mass.

First claim

The invention claimed is:

1. A capture mass for capturing heavy metals in a liquid or gaseous effluent, comprising a porous solid support, copper sulphide and at least one second metal sulphide the metal of which is selected from the group consisting of chromium, manganese, iron, cobalt and nickel, wherein the ratio of the percentage by weight of the metal or metals other than copper to the percentage by weight of copper is in the range of 0.01 to 2, and wherein the copper sulphide is distributed homogeneously throughout the capture mass and the metal or metals other than copper is super-concentrated at the periphery of the capture mass.

2. A capture mass according to claim 1 , wherein the metal of the second metal sulphide is manganese or iron.

3. A capture mass according to claim 1 , wherein the metal of the second metal sulphide is iron.

4. A capture mass according to claim 1 , wherein the porous solid support is an alumina.

5. A capture mass according to claim 1 , wherein the copper sulphide is CuS.

6. A capture mass according to claim 1 , wherein said ratio of the percentage by weight of the metal or metals other than copper to the percentage by weight of copper is in the range of 0.02 to 1.

7. A capture mass according to claim 1 , wherein said ratio of the percentage by weight of the metal or metals other than copper to the percentage by weight of copper is in the range of 0.05 to 0.6.

8. A capture mass according to claim 1 , wherein said ratio of the percentage by weight of the metal or metals other than copper to the percentage by weight of copper is in the range of 0.1 to 0.6.

9. A capture mass according to claim 1 , wherein the total percentage by weight of metals, expressed with respect to the total weight of the capture mass, is in the range of 1% to 60%.

10. A capture mass according to claim 1 , wherein the total percentage by weight of copper, expressed with respect to the total weight of the capture mass, is in the range of 1% to 59%.

11. A capture mass according to claim 1 , wherein the total percentage by weight of metals other than copper, expressed with respect to the total weight of the capture mass, is in the range of 1% to 59%.

12. A capture mass according to claim 1 , wherein the porous solid support has a total pore volume in the range of 0.5 cm 3 /g to 1.5 cm 3 /g and a specific surface area in the range of 50 m 2 /g to 400 m 2 /g.

13. A capture mass according to claim 1 , wherein at least 70% by weight of the metal or metals other than copper contained in said capture mass are in a layer at the periphery of the capture mass.

14. A process for preparing a capture mass according to claim 1 , comprising
(A) preparing a material comprising a porous solid support, a copper compound and at least one second metallic compound the metal of which is selected from the group consisting of chromium, manganese, iron, cobalt and nickel, comprising
(a) preparing an aqueous solution containing at least one copper precursor and at least one precursor of a metal selected from the group consisting of chromium, manganese, iron, cobalt and nickel;
(b) impregnating a porous solid support with the aqueous solution obtained at the end of step (a);
(c) e maturing the impregnated support obtained at the end of (b) in a sealed vessel saturated with water;
(d) drying the material obtained at the end of step (c); and

(B) sulphurizing the material obtained at the end of step (A) to transform the metallic compounds into metal sulphides.

15. A process for preparing a capture mass according to claim 13 , comprising
(A) preparing a material comprising a porous solid support, a copper compound and at least one second metallic compound the metal of which is selected from the group consisting of chromium, manganese, iron, cobalt and nickel, comprising
(a′) preparing a first aqueous solution containing at least one copper precursor;
(a″) preparing a second aqueous solution containing at least one precursor of a metal selected from the group consisting of chromium, manganese, iron, cobalt and nickel;
(b′) impregnating a porous solid support with the first aqueous solution obtained at the end of step (a′) and/or with the second aqueous solution obtained at the end of step (a″);
(c′) maturing the impregnated support obtained at the end of step (b′) in a sealed vessel saturated with water;
(d′) drying the material obtained at the end of step (c′);
(e) impregnating the dried material obtained at the end of step (d′) with the first aqueous solution obtained at the end of step (a′) and/or the second aqueous solution obtained at the end of step (a″);
(f) maturing the impregnated support obtained at the end of step (e) in a sealed vessel saturated with water;
(g) drying the material obtained at the end of step (f); and

(B) sulphurizing the material obtained at the end of step (A) to transform the metallic compounds into metal sulphides.

16. A process according to claim 15 , in which the dried material obtained at the end of step (d), (d′) and/or (g) undergoes a calcining step in air during a step (h).

17. A process for preparing a capture mass according to claim 1 , comprising
(A) preparing a material comprising a porous solid support, a copper compound and at least one second metallic compound the metal of which is selected from the group consisting of chromium, manganese, iron, cobalt and nickel, comprising
(a′) preparing a first aqueous solution containing at least one copper precursor;
(a″) preparing a second aqueous solution containing at least one precursor of a metal selected from the group consisting of chromium, manganese, iron, cobalt and nickel;
(b′) impregnating a porous solid support with the first aqueous solution obtained at the end of step (a′);
(c′) F maturing the impregnated support obtained at the end of step (b′) in a sealed vessel saturated with water;
(d′) drying the material obtained at the end of step (c′);
(e) impregnating the dried material obtained at the end of step (d′) with the second aqueous solution obtained at the end of step (a″);
(f) maturing the impregnated support obtained at the end of step (e) in a sealed vessel saturated with water;
(g) drying the material obtained at the end of step (f); and

(B) sulphurizing the material obtained at the end of step (A) to transform the metallic compounds into metal sulphides.

18. A process for capturing heavy metals in a gaseous or liquid effluent, comprising bringing into contact said effluent with a capture mass according to claim 1 .

19. A process according to claim 18 , wherein the gaseous or liquid effluent contains mercury.

Assignees

• IFP Energies Nouvelles

Inventors

• Porcheron Fabien
• Baudot Arnaud
• Barthelet Karin

Classifications

• B01J20/0285

  Sulfides of compounds other than those provided for in B01J20/045 · CPC title

• B01J20/28042

  Shaped bodies; Monolithic structures · CPC title

• B01J20/3236

  containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts · CPC title

• B01D2255/2073

  Manganese · CPC title

• B01D2253/304

  Linear dimensions, e.g. particle shape, diameter · CPC title