Resin composition, formed article, and mirror

Patent metadata

Field	Value
Publication number	US-9335441-B2
Application number	US-201313903481-A
Country	US
Kind code	B2
Filing date	May 28, 2013
Priority date	May 30, 2012
Publication date	May 10, 2016
Grant date	May 10, 2016

Abstract

A formed article is made from a resin composition containing a thermoplastic resin, first inorganic particles having a mean volume diameter of primary-particle of 10 nm to 100 nm, both inclusive, and second inorganic particles having a mean volume diameter of primary-particle of 120 nm to 10000 nm, both inclusive. One hundred (100) parts by mass of the resin composition contains 9.0 to 40.5 parts by mass of the first inorganic particles and 4.5 to 36.0 parts by mass of the second inorganic particles.

First claim

What is claimed is:

1. A formed article comprising:
a single resin composition containing a thermoplastic resin, first inorganic particles having a mean volume diameter of primary-particle of 10 nm to 100 nm, both inclusive, and second inorganic particles having a mean volume diameter of primary-particle of 120 nm to 10000 nm, both inclusive,
wherein 100 parts by mass of the single resin composition contains 9.0 to 40.5 parts by mass of the first inorganic particles and 4.5 to 36.0 parts by mass of the second inorganic particles.

2. The formed article according to claim 1 ,
wherein the formed article has a mean coefficient of linear expansion of 50×10 −6 /° C. or less in a temperature range of 0° C. to 80° C.

3. The formed article according to claim 1 ,
wherein a surface of the formed article has a root mean square surface roughness (Rq) of 10 nm or less.

4. The formed article according to claim 1 ,
wherein the first inorganic particles are silica particles, and the second inorganic particles are glass beads.

5. The formed article according to claim 1 ,
wherein the thermoplastic resin is a cycloolefin resin.

6. The formed article according to claim 1 ,
wherein a total content of the first and second inorganic particles is in a range of 15 parts by mass to 70 parts by mass.

7. A single resin composition comprising:
a thermoplastic resin;
first inorganic particles having a mean volume diameter of primary-particle of 10 nm to 100 nm, both inclusive; and
second inorganic particles having a mean volume diameter of primary-particle of 120 nm to 10000 nm, both inclusive,
wherein 100 parts by mass of the single resin composition contains 9.0 to 40.5 parts by mass of the first inorganic particles and 4.5 to 36.0 parts by mass of the second inorganic particles.

8. The single resin composition according to claim 7 ,
wherein the single resin composition has a mean coefficient of linear expansion of 50×10 −6 /° C. or less in a temperature range of 20° C. to 60° C.

9. The single resin composition according to claim 7 ,
wherein the first inorganic particles and the second inorganic particles are selected from silica particles and glass beads.

10. A mirror comprising:
a formed article made from a single resin composition, the single resin composition containing a thermoplastic resin, first inorganic particles having a mean volume diameter of primary-particle of 10 nm to 100 nm, both inclusive, and second inorganic particles having a mean volume diameter of primary-particle of 120 nm to 10000 nm, both inclusive, 100 parts by mass of the single resin composition containing 9.0 to 40.5 parts by mass of the first inorganic particles and 4.5 to 36.0 parts by mass of the second inorganic particles, and
a reflective layer on an optically effective surface of the formed article.

11. The mirror according to claim 10 ,
wherein the thermoplastic resin is a cycloolefin polymer.

12. The mirror according to claim 10 ,
wherein the formed article has a mean coefficient of linear expansion of 50×10 −6 /° C. or less in a temperature range of 0° C. to 80° C.

13. The mirror according to claim 10 ,
wherein the optically effective surface of the formed article has a root mean square surface roughness (Rq) of 10 nm or less.

14. The mirror according to claim 10 ,
wherein the first inorganic particles and the second inorganic particles are selected from silica particles and glass beads.

15. The mirror according to claim 10 ,
wherein when in a volume diameter distribution of the first inorganic particles and the second inorganic particles peak heights of the first inorganic particles and the second inorganic particles are defined as H 1 and H 2 , respectively, a range of a volume diameter of the first inorganic particles at a height of 1/2H 1 is separate from a range of a volume diameter of the second inorganic particles at a height of 1/2H 2 .

16. The mirror according to claim 10 ,
wherein the mirror is for use in a scanning unit of a multifunction device.

17. The mirror according to claim 10 ,
wherein the first inorganic particles are silica particles, and the second inorganic particles are glass beads.

Assignees

• Canon Kk

Inventors

• Kojima Takahiro
• Hosokawa Katsumoto

Classifications

• C08L45/00

  Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers (of cyclic anhydrides or imides C08L35/00; of cyclic esters of polyfunctional acids C08L31/00) · CPC title

• Y10T428/252

  Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.] · CPC title

• Y10T428/24355

  Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.] · CPC title

• G02B5/10

  with curved faces · CPC title

• C08K7/20

  Glass · CPC title