Lock member for fixedly locking a disc brake rotor on a bicycle hub

Patent metadata

Field	Value
Publication number	US-9334910-B2
Application number	US-201414288395-A
Country	US
Kind code	B2
Filing date	May 28, 2014
Priority date	May 28, 2014
Publication date	May 10, 2016
Grant date	May 10, 2016

Abstract

A lock member for fixedly locking a disc brake rotor on a bicycle hub includes a base body, a first engagement portion engaged with a first coupling surface, which is included in a coupling portion that couples a rotor base body of the disc brake rotor to the bicycle hub, and a second engagement portion engaged with a second coupling surface, which is included in the bicycle hub. At least one of the first and second engagement portions includes a flexible member that projects from the base body.

First claim

The invention claimed is:

1. A lock member for fixedly locking a disc brake rotor on a bicycle hub, the lock member comprising:
a base body;
a first engagement portion engaged with a first coupling surface, which is included in a coupling portion that couples a rotor base body of the disc brake rotor to the bicycle hub; and
a second engagement portion engaged with a second coupling surface, which is included in the bicycle hub,
wherein at least one of the first and second engagement portions includes a flexible member that projects from the base body.

2. The lock member according to claim 1 , wherein the first engagement portion is located at a radially outer side of the base body.

3. The lock member according to claim 1 , wherein the first engagement portion is engaged with an unsmooth surface included in the first coupling surface.

4. The lock member according to claim 1 , wherein the first engagement member includes at least one first flexible member that urges the first coupling surface in an axial direction.

5. The lock member according to claim 4 , wherein the first engagement portion includes a plurality of the first flexible members engaged with the first coupling surface.

6. The lock member according to claim 4 , wherein the first engagement portion includes
a plurality of radially-extending flat plates projecting outward from an outer perimeter of the base body, and
a plurality of outer blade springs respectively arranged on the plurality of radially-extending flat plates and extending in a circumferential direction along the outer perimeter of the base body,
wherein each of the outer blade springs is inclined relative to the corresponding radially-extending flat plate.

7. The lock member according to claim 6 , wherein the plurality of outer blade springs urge the first coupling surface of the coupling portion in an axial direction so that the coupling portion abuts against an abutment flange included in the bicycle hub.

8. The lock member according to claim 6 , wherein
the plurality of outer blade springs extend in a first circumferential direction about a rotation axis, and
the plurality of outer blade springs include free ends that engage an unsmooth surface serving as the first coupling surface.

9. The lock member according to claim 1 , wherein the second engagement portion projects from the base body along a rotation axis.

10. The lock member according to claim 1 , wherein the second engagement portion is engaged with a threaded surface included in the second coupling surface.

11. The lock member according to claim 10 , wherein the second engagement portion has flexibility so that the second engagement portion moves over threads included in the threaded surface when force acts in an axial direction along a rotation axis.

12. The lock member according to claim 1 , wherein the second engagement portion includes at least one second flexible member that projects from the base body along a rotation axis, and the second flexible member includes a distal end engaged with the second coupling surface.

13. The lock member according to claim 12 , wherein the second engagement portion includes a plurality of the second flexible members.

14. The lock member according to claim 12 , wherein the second flexible member of the second engagement portion includes a snap-fit element that is snap-fit to an internally threaded surface of the bicycle hub.

15. The lock member according to claim 14 , wherein
the base body is a flat annular member including an inner perimeter that defines a center opening, and
the snap-fit element is a flexible hook projecting from the inner perimeter of the base body along the rotation axis, and the flexible hook is inclined in a direction extending away from the rotation axis.

16. The lock member according to claim 15 , wherein the flexible hook includes a claw that projects radially outward to engage the internally threaded surface of the bicycle hub.

17. The lock member according to claim 1 , wherein the base body is an annular member.

18. The lock member according to claim 1 , wherein the flexible member is a flexible cantilevered member.

19. The lock member according to claim 1 , further comprising at least one rod-shaped member projecting from the base body along a rotation axis, wherein the at least one rod-shaped member is inserted through at least one first hole included in the coupling portion and into at least one second hole located in the hub.

20. The lock member according to claim 19 , wherein the rod-shaped member is configured to be separated from the base body when force that is greater than a predetermined value is applied to the base body in a circumferential direction.

21. The lock member according to claim 1 , wherein the first engagement portion and the second engagement portion is integrated with the base body to form a single member.

22. A disc brake rotor lock kit for use with a bicycle hub including an externally splined surface, the disc brake rotor lock kit comprising:
the lock member according to claim 1 ; and
a coupling portion that couples a rotor base body of a disc brake rotor to the bicycle hub, wherein the coupling portion includes an internally splined surface coupled with the externally splined surface and an unsmooth surface functioning as the first coupling surface.

23. A bicycle hub assembly comprising:
the lock member according to claim 1 ;
a bicycle hub including an externally splined surface and an internally threaded surface that functions as the second coupling surface; and
a coupling portion that couples a rotor base body of a disc brake rotor to the bicycle hub, wherein the coupling portion includes an internally splined surface coupled with the externally splined surface and an unsmooth surface functioning as the first coupling surface.

24. The lock member according to claim 1 , wherein the lock member is a one-piece member.

Assignees

• Shimano Kk

Inventors

• Watarai Etsuyoshi

Classifications

• B60B27/0052

  the element being a brake disc · CPC title

• F16D65/12

  Discs; Drums for disc brakes · CPC title

• F16D65/123 Primary

  comprising an annular disc secured to a hub member; Discs characterised by means for mounting · CPC title

• F16D2065/1348

  resilient · CPC title

• F16D2065/1364

  with relative movement axially · CPC title