Method and system for characterizing a port fuel injector

Patent metadata

Field	Value
Publication number	US-9334824-B2
Application number	US-201414192768-A
Country	US
Kind code	B2
Filing date	Feb 27, 2014
Priority date	Feb 27, 2014
Publication date	May 10, 2016
Grant date	May 10, 2016

Abstract

Various systems and methods are described for calibrating a port injector of a common fuel, dual injector per cylinder engine which includes first and second fuel rails and first and second fuel pumps. In one example, after pressurizing both fuel rails and suspending operation of the two pumps simultaneously, a single cylinder is fueled by a port injector while the remaining cylinders are fueled via their respective direct injectors. Fuel rail pressure drops are measured in the rail coupled to the port injector and correlated to port injector performance.

First claim

The invention claimed is:

1. A method for an engine with two fuel injectors per cylinder comprising:
pressurizing a first fuel rail with each of a first and second pump;
pressurizing a second fuel rail with only the first pump; and
after suspending operation of both pumps, injecting a common fuel via a single injector, coupled to the second fuel rail, into a single cylinder; and
correlating pressure drop in the second fuel rail to injector operation.

2. The method of claim 1 , wherein the first pump is a lift pump and the second pump is a high pressure pump, wherein the correlating includes indicating degradation of the single injector in response to an estimated pressure drop in the second fuel rail being different from an expected pressure drop, wherein after suspending includes immediately after suspending operation of both pumps.

3. The method of claim 2 , wherein the two fuel injectors per cylinder include a first direct injector coupled to the first fuel rail and a second port injector coupled to the second fuel rail, and wherein injecting the common fuel into the single cylinder via the single injector includes port injecting fuel via the second port injector of the single cylinder.

4. The method of claim 3 , further comprising, direct injecting the common fuel from the first rail to all but the single cylinder of the engine via the first direct injector of all but the single cylinder of the engine, wherein injecting the common fuel includes injecting the same common fuel via the direct injector and port injector.

5. The method of claim 4 , further comprising, monitoring a pressure of the first fuel rail while direct injecting the common fuel to all but the single cylinder of the engine, and in response to the first fuel rail pressure falling below a lower threshold, resuming operation of the first and second pumps and at least temporarily disabling diagnosing the second port injector of the single cylinder.

6. The method of claim 2 , wherein the correlating further includes setting a first diagnostic code to indicate the single injector is partially clogged when the estimated pressure drop is smaller than the expected pressure drop; and setting a second diagnostic code to indicate the single injector is stuck open when the estimated pressure drop is larger than the expected pressure drop.

7. The method of claim 3 , further comprising adjusting fuel injection to the single cylinder via the second port injector based on the correlating, and wherein the first and second fuel rails are filled with a wave-damping media.

8. The method of claim 7 , wherein the adjusting includes increasing fuel injection into the single cylinder via the second port injector when the estimated pressure drop is lower than the expected pressure drop, and decreasing fuel injection into the single cylinder via the second port injector when the estimated pressure drop is higher than the expected pressure drop.

9. The method of claim 1 , wherein pressurizing the first fuel rail includes pressurizing to a first threshold pressure, and wherein pressurizing the second fuel rail includes pressurizing to a second threshold pressure, the first threshold pressure of the first fuel rail higher than the second threshold pressure of the second fuel rail.

10. The method of claim 1 , wherein injecting fuel into the single cylinder via the single injector includes injecting fuel as a number of injections, the number based on commanded fuel injection volume.

11. A method for an engine, comprising:
after pressurizing each of a first and second fuel rail with a common fuel, suspending pumping of fuel into both fuel rails;
port injecting fuel from the second fuel rail to only a first cylinder while direct injecting fuel from the first fuel rail to all remaining cylinders; and
while a pressure of the first fuel rail remains above a threshold, correlating operation of a port injector of the first cylinder based on a decrease in pressure at the second fuel rail.

12. The method of claim 11 , further comprising, when the pressure of the first fuel rail falls below the threshold, disabling the correlating and resuming pumping of fuel into both fuel rails.

13. The method of claim 12 , further comprising, after the first fuel rail pressure is returned above the threshold, re-suspending pumping of fuel into both fuel rails and resuming the correlating.

14. The method of claim 11 , wherein the correlating includes indicating degradation of the port injector of the first cylinder when the decrease in pressure is higher than a threshold.

15. The method of claim 11 , wherein the correlating includes indicating degradation of the port injector of the first cylinder when the decrease in pressure is lower than a threshold.

16. The method of claim 11 , wherein pressurizing each of the first and second fuel rail includes pressurizing the first fuel rail via each of a high pressure pump and a lift pump and pressurizing the second fuel rail via only the lift pump; and wherein suspending pumping of fuel into both fuel rails includes disabling each of the high pressure pump and the lift pump simultaneously; and maintaining both pumps disabled during the correlating.

17. The method of claim 16 , wherein each engine cylinder includes a port injector and a direct injector, and wherein the first fuel rail is coupled to cylinder direct injectors and the second fuel rail is coupled to cylinder port injectors.

18. The method of claim 11 , further comprising, after correlating operation of the port injector of the first cylinder,
re-pressurizing each of the first and second fuel rail;
re-suspending pumping of fuel into both fuel rails;
port injecting fuel from the second fuel rail to only a second cylinder while direct injecting fuel from the first fuel rail to all remaining cylinders; and
while a pressure of the first fuel rail remains above the threshold, correlating operation of port injector of the second cylinder based on a decrease in pressure at the second fuel rail.

19. A system, comprising:
an engine including a first and a second cylinder;
a port injector and a direct injector coupled to each of the first and second cylinder;
a first fuel rail coupled to the direct injector of each cylinder;
a second fuel rail coupled to the port injector of each cylinder;
a lift pump for pressurizing the first and second fuel rail;
a high pressure pump for further pressurizing the first fuel rail; and
a control system with computer-readable instructions stored on non-transitory memory for:
after pressurizing each of the first and second fuel rail;
concurrently suspending operation of both pumps; and
during a first condition, fueling the first cylinder via only the port injector while fueling the second cylinder via only the direct injector;
during a second condition, fueling the second cylinder via only the port injector while fueling the first cylinder via only the direct injector; and
during both conditions, diagnosing the port injector of each cylinder based on a change in second fuel rail pressure following the fueling.

20. The system of claim 19 , wherein during both conditions, a pressure of the first fuel rail is above a threshold pressure, and wherein the diagnosing includes,
during the first condition, diagnosing degradation of the port injector coupled to first cylinder based on an estimated drop in second fuel rail pressure being different from an expected drop in second fuel rail pressure; and
during the second condition, diagnosing degradation of the por

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra
• Thomas Joseph Lyle
• Surnilla Gopichandra
• Dusa Daniel

Classifications

• F02D2041/3881

  with multiple common rails, e.g. one rail per cylinder bank, or a high pressure rail and a low pressure rail · CPC title

• F02D41/008 Primary

  Controlling each cylinder individually · CPC title

• F02D41/3845

  by controlling the flow into the common rail, e.g. the amount of fuel pumped · CPC title

• F02D41/221

  relating to the failure of actuators or electrically driven elements · CPC title

• F02D2200/0602

  Fuel pressure · CPC title