Control system and methods for controlling the operation of power generation systems

Patent metadata

Field	Value
Publication number	US-9334753-B2
Application number	US-201113271934-A
Country	US
Kind code	B2
Filing date	Oct 12, 2011
Priority date	Oct 12, 2011
Publication date	May 10, 2016
Grant date	May 10, 2016

Abstract

A control system is provided. The control system includes at least one sensor positioned within a turbine engine, wherein the sensor is configured to detect at least one first operating parameter within the turbine engine. A controller is coupled to the sensor and the controller is configured to receive at least one second operating parameter of the turbine engine. The controller is also configured to control a flow of a fluid to a rotor assembly within the turbine engine such that the fluid is distributed substantially uniformly within the rotor assembly and at least one of the first operating parameter and the second operating parameter is less than at least one threshold value.

First claim

What is claimed is:

1. A control system comprising:
at least one sensor positioned within a turbine engine, wherein said sensor is configured to detect at least one first operating parameter within the turbine engine; and
a controller coupled to said at least one sensor and to a plurality of control valves, wherein a first of said control valves is operatively coupled in a fluid supply conduit from a high pressure section of a heat recovery steam generator (HRSG), a second of said control valves is operatively coupled in a fluid supply conduit from an intermediate pressure section of the HRSG, and a third of said control valves is operatively coupled in a fluid supply conduit from a low pressure section of the HRSG, said controller is configured to:
receive at least one second operating parameter of the turbine engine; and
operate said plurality of control valves based on at least one of the at least one first operating parameter and the at least one second operating parameter to control a flow of a fluid to a rotor assembly within the turbine engine such that at least one of the at least one first operating parameter and the at least one second operating parameter is less than at least one threshold value,
wherein the rotor assembly includes a plurality of axial stages coupled to a rotor shaft, each axial stage including at least one turbine blade and a disk body, each disk body extending axially from an upstream surface to an opposite downstream surface,
wherein the fluid is distributed substantially uniformly within the rotor assembly such that the fluid is channeled around the disk body of a forward stage of the plurality of axial stages from the upstream surface of the forward stage through a channel in the disk body of the forward stage defined radially inward of the at least one turbine blade of the forward stage to the opposite downstream surface of the forward stage such that the fluid remains radially inward of the at least one turbine blade of the forward stage,
wherein the fluid is further channeled around the disk body of an aft stage of the plurality of axial stages from the upstream surface of the aft stage through a channel in the disk body of the aft stage defined radially inward of the at least one turbine blade of the aft stage to the opposite downstream surface of the aft stage such that the fluid remains radially inward of the at least one turbine blade of the aft stage.

2. A control system in accordance with claim 1 , wherein said controller is configured to determine the at least one threshold value based at least in part on at least one operational state of the turbine engine.

3. A control system in accordance with claim 1 , wherein said controller controls a flow of at least one of carbon dioxide gas, nitrogen gas, and steam to the rotor assembly.

4. A control system in accordance with claim 1 , wherein said controller controls the flow of the fluid such that the fluid is channeled into a cavity defined between the forward stage and the aft stage.

5. A control system in accordance with claim 1 , wherein said controller controls the flow of the fluid by controlling at least one of a flow rate of the fluid and a supply pressure of the fluid.

6. A power generation system comprising:
at least one fluid generating system comprising a high pressure section, an intermediate pressure section, and a low pressure section;
at least one turbine engine comprising a rotor assembly, said rotor assembly comprising a plurality of axial stages coupled to a rotor shaft, each axial stage comprising at least one turbine blade and a disk body, each disk body extending axially from an upstream surface to an opposite downstream surface;
a plurality of control valves comprising a first control valve operatively coupled in a fluid supply conduit from said high pressure section, a second control valve operatively coupled in a fluid supply conduit from said intermediate pressure section, and a third control valve operatively coupled in a fluid supply conduit from said low pressure section; and
at least one control system coupled to said at least one turbine engine and to said plurality of control valves, said at least one control system comprising:
at least one sensor positioned within said at least one turbine engine, wherein said sensor is configured to detect at least one first operating parameter within said at least one turbine engine; and
a controller coupled to said at least one sensor, said controller is configured to:
receive at least one second operating parameter of said at least one turbine engine; and
operate said plurality of control valves based on at least one of the at least one first operating parameter and the at least one second operating parameter to control a flow of a fluid to said rotor assembly such that at least one of the at least one first operating parameter and the at least one second operating parameter is less than at least one threshold value,
wherein the fluid is distributed substantially uniformly within said rotor assembly such that the fluid is channeled around the disk body of a forward stage of the plurality of axial stages from the upstream surface of the forward stage through a channel in the disk body of the forward stage defined radially inward of the at least one turbine blade of the forward stage to the opposite downstream surface of the forward stage such that the fluid remains radially inward of the at least one turbine blade of the forward stage,
wherein the fluid is further channeled around the disk body of an aft stage of the plurality of axial stages from the upstream surface of the aft stage through a channel in the disk body of the aft stage defined radially inward of the at least one turbine blade of the aft stage to the opposite downstream surface of the aft stage such that the fluid remains radially inward of the at least one turbine blade of the aft stage.

7. A power generation system in accordance with claim 6 , wherein said controller is configured to determine the at least one threshold value based at least in part on at least one operational state of said at least one turbine engine.

8. A power generation system in accordance with claim 6 , wherein said controller controls a flow of at least one of carbon dioxide gas, nitrogen gas, and steam to said rotor assembly.

9. A power generation system in accordance with claim 6 , wherein said controller controls the flow of the fluid such that the fluid is channeled into a cavity defined between said forward stage and said aft stage.

10. A power generation system in accordance with claim 6 , wherein said controller controls the flow of the fluid by controlling at least one of a flow rate of the fluid and a supply pressure of the fluid.

11. A method for controlling the operation of a power generation system, said method comprising:
positioning at least one sensor within a turbine engine;
detecting, via the at least one sensor, at least one first operating parameter within the turbine engine;
receiving, via a controller, at least one second operating parameter of the turbine engine, wherein the controller is coupled to the at least one sensor and to a plurality of control valves, wherein a first of the control valves is operatively coupled in a fluid supply conduit from a high pressure section of a heat recovery steam generator (HRSG), a second of the control valves is operatively coupled in a fluid supply conduit from an intermediate pressure section of the HRSG, and a third of the control valves is operatively coupled in a fluid supply conduit from a low pressure section of the HRSG; and
controlling, via the controller, the plurality of control valves based on at least one of the at lea

Assignees

• Race Nathan Stafford
• Gen Electric

Inventors

• Race Nathan Stafford

Classifications

• F05D2260/2322

  steam · CPC title

• Y02T50/676

  Cross-Sectional Technologies · mapped topic

• F01D25/12 Primary

  Cooling · CPC title

• F01D5/081

  Cooling fluid being directed on the side of the rotor disc or at the roots of the blades (F01D5/087 takes precedence) · CPC title

• Y02E20/16

  Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT] · CPC title