Methods for geosteering a drill bit in real time using surface acoustic signals

Patent metadata

Field	Value
Publication number	US-9334723-B2
Application number	US-201213678365-A
Country	US
Kind code	B2
Filing date	Nov 15, 2012
Priority date	Nov 15, 2011
Publication date	May 10, 2016
Grant date	May 10, 2016

Abstract

Disclosed is an apparatus, method, and program product for steering a drill bit within a pay zone in a lateral well. The method includes receiving acoustic signature data from an acoustic signal analyzing apparatus. The acoustic signature data includes an amplitude spectrum and one or more acoustic characteristics evaluated from an acoustic signal provided by a sensor attached to at least one of a drive shaft and a packing box of a drill rig, and generated in real-time as a result of rotational contact of the drill bit with encountered rock in the lateral well during drilling. The method further includes comparing the received real-time acoustic signature data to predetermined acoustic signatures determined for a plurality of rock samples, and identifying a lithology type of the rock being encountered by the drill bit based on the comparison. Further, the method includes steering the drill bit in a predetermined direction, in real-time, based on the identified lithology type of the rock, for maintaining the drill bit within the pay zone of the lateral well.

First claim

What is claimed is:

1. A method for steering a drill bit within a pay zone in a lateral well, the method comprising:
receiving acoustic signature data from an acoustic signal analyzing apparatus, wherein the acoustic signature data comprises an amplitude spectrum and one or more acoustic characteristics evaluated from an acoustic signal provided by a sensor attached to one of a drive shaft and a packing box of a drill rig, and generated in real-time as a result of rotational contact of the drill bit with encountered rock in the lateral well during drilling;
comparing the received real-time acoustic signature data to predetermined acoustic signatures determined for a plurality of rock samples;
identifying a lithology type of the rock being encountered by the drill bit based on the comparison; and
steering the drill bit in a predefined direction, in real-time, based on the identified lithology type of the rock, for maintaining the drill bit within the pay zone of the lateral well.

2. The method of claim 1 , further comprising:
determining the predetermined acoustic signatures for the plurality of rock samples by well logging while drilling a vertical section of the lateral well or by obtaining the predetermined acoustic signatures from an offset well or database, wherein the plurality of rock samples comprise a cap rock, a pay zone, a bed rock, and a bank of the encountered rock.

3. The method of claim 1 , further comprising:
determining a location of a formation boundary of the pay zone of the encountered rock during drilling, wherein the formation boundary comprises one of an upper and a lower boundary of the encountered rock, wherein the upper boundary is a boundary between a cap rock and the pay zone and the lower boundary is a boundary between the pay zone and a bed rock or a bank.

4. The method of claim 1 , wherein the comparing comprises comparing an acoustic signature of the encountered rock to predetermined acoustic signatures of a cap rock, a pay zone, a bed rock, and a bank of the encountered rock.

5. The method of claim 4 , wherein the steering comprises steering the drill bit upward, when the acoustic signature of the encountered rock begins to change to the predetermined acoustic signature of the bed rock of the encountered rock, and steering the drill bit downward, when the acoustic signature of the encountered rock begins to change to the predetermined acoustic signature of the cap rock of the encountered rock.

6. The method of claim 4 , further comprising:
determining whether the predetermined acoustic signature of the bed rock is the same as or different than the acoustic signature of the bank of the encountered rock.

7. The method of claim 6 , wherein, when the predetermined acoustic signatures of the bed rock and the bank of the encountered rock are different, the steering comprises steering the drill bit upward, when the acoustic signature of the encountered rock begins to change to the predetermined acoustic signature of the bed rock of the encountered rock, and steering the drill bit left or right, when the lithology type of the encountered rock is identified to be the bank of the encountered rock.

8. The method of claim 6 , wherein, when the predetermined acoustic signatures of the bed rock and the bank of the encountered rock are the same, the steering comprises steering the drill bit along a second path comprising one of an upward, left or right direction, and comparing the acoustic signature of the encountered rock, in real-time, to the predetermined acoustic signatures of the pay zone, the bed rock, and the bank of the encountered rock to identify the lithology type of the encountered rock and to determine a drilling direction of the drill bit.

9. The method of claim 8 , further comprising:
adjusting the drilling direction of the drill bit toward the pay zone of the encountered rock based on the identified lithology type of the encountered rock, wherein the drilling direction is adjusted upward, when the lithology type of the encountered rock is of the bed rock, adjusted to the left, when the lithology type of the encountered rock is of a right bank, and adjusted to the right, when the lithology type of the encountered rock is of a left bank.

10. The method of claim 1 , wherein the identifying comprises determining the lithology of the encountered rock to be one of a cap rock, a pay zone, a bed rock, or a bank of the encountered rock based on the comparing.

11. The method of claim 1 , wherein the steering comprises initiating lateral drilling of the drill bit through the encountered rock at a middle depth of the pay zone along a predefined path.

12. The method of claim 11 , wherein the steering further comprises steering the drill bit through the encountered rock along the predefined path until the drill bit reaches a middle or predetermined position of the pay zone of the encountered rock.

13. The method of claim 12 , wherein the steering further comprises steering the drill bit, when the drill bit reaches the middle or the predetermined position of the pay zone, in a lateral direction through the pay zone of the encountered rock, when a formation boundary of the pay zone of the encountered rock is unknown.

14. The method of claim 12 , wherein the steering further comprises steering the drill bit, when the drill bit reaches the middle or the predetermined position of the pay zone, in a direction parallel to a known formation boundary of the pay zone of the encountered rock.

15. The method of claim 1 , wherein the steering comprises continuously receiving acoustic signature data from the an acoustic signal analyzing apparatus, comparing the received real-time acoustic signature data to the predetermined acoustic signatures determined for the plurality of rock samples, and identifying the lithology type of the rock being encountered by the drill bit based on the comparison, in real-time.

16. The method of claim 1 , wherein the steering comprises steering the drill bit upward, when the lithology type of the encountered rock is identified to be the bed rock of the encountered rock, and steering the drill bit downward, when the lithology type of the encountered rock is identified to be the cap rock of the encountered rock.

17. An apparatus for steering a drill bit within a pay zone in a lateral well, the apparatus comprising:
a drill bit configured to drill through an encountered rock in the lateral well;
a sensor attached to at least one of a drive shaft and a packing box of a drill rig, and configured to receive real-time acoustic signature data indicating acoustic signatures of the rock being encountered by the drill bit; and
a processor configured to
compare the received real-time acoustic signature data indicating acoustic signatures of the rock being encountered by the drill bit to predetermined acoustic signatures determined for a plurality of rock samples,
identify a lithology type of the rock being encountered by the drill bit based on the comparison, and
steer the drill bit in a predefined direction, in real-time, based on the identified lithology type of the rock, for maintaining the drill bit within the pay zone of the lateral well.

18. A computer readable storage medium encoded with a computer program product including a set of instructions stored in a non-transitory memory of the computer readable storage medium defining a server configured to receive acoustic signature data from an acoustic signal analyzing apparatus, that when the computer program product is executed by one or more processors of the server cause st

Assignees

• Saudi Arabian Oil Co

Inventors

• Yang Yunlai

Classifications

• E21B47/095

  by detecting an acoustic anomalies, e.g. using mud-pressure pulses · CPC title

• G01V1/50 Primary

  Analysing data · CPC title

• E21B7/04

  Directional drilling · CPC title

• E21B44/00 Primary

  Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions · CPC title

• E21B47/026

  of penetrated ground layers · CPC title