Solid oxide fuel cell device

Patent metadata

Field	Value
Publication number	US-9331351-B2
Application number	US-78887810-A
Country	US
Kind code	B2
Filing date	May 27, 2010
Priority date	May 28, 2009
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

To provide a solid oxide fuel cell device capable of smooth transition from a startup state to an electrical generating state. The present invention is a solid oxide fuel cell device ( 1 ) for generating electricity, having a fuel cell module ( 2 ); a reformer ( 20 ), a fuel supply device ( 38 ); a water supply device ( 28 ), a generating oxidant gas supply device ( 45 ), and a controller ( 110 ) for controlling the fuel supply device and water supply device at the time of startup when the fuel cell module solid oxide fuel cell unit is raised to a temperature at which electrical generation is possible; whereby the controller controls the fuel supply device during the SR operation such that electrical generation is started after reducing the fuel supply flow rate prior to starting electrical generation.

First claim

What is claimed is:

1. A solid oxide fuel cell system for generating electricity by reacting fuel and electrical generating oxidant gas, comprising:
a fuel cell module comprising multiple solid oxide fuel cell units;
a reformer configured to reform the fuel and supply the reformed fuel to the solid oxide fuel cell units;
a fuel supply device configured to supply the fuel to the reformer for reformation of the fuel,
a water supply device configured to supply water to the reformer;
an oxidant gas supply device configured to supply oxidant gas to the solid oxide fuel cell units for generation of electricity;
an electrical power extraction unit configured to extract electricity from the fuel cell module and to output the extracted electricity from the solid oxide fuel cell system; and
a controller programmed to execute, before starting an electricity outputting operation, a startup procedure in which the solid oxide fuel cell units in the fuel cell module are raised to an operational temperature at which electricity is ready to be extracted from the fuel cell module prior to starting outputting of electricity from the solid oxide fuel cell system, the startup procedure carrying out, within the reformer, a steam reform reaction (SR) operation in which the controller operates the fuel supply device and the water supply device to effect only a steam reforming reaction;
wherein the SR operation comprises a first SR operation and a second SR operation which is performed subsequent to the first SR operation, wherein the controller is programmed to initiate the first SR operation when the solid oxide fuel cell units are raised from a room temperature to a predetermined temperature which is lower than the operational temperature and advance the startup procedure from the first SR operation to the second SR operation, which is set to run for a predetermined transition time,
wherein the controller is further programmed to keep the electrical power extraction unit from outputting electricity from the solid oxide fuel cell system during the first and second SR operations, and
wherein the controller is further programmed to operate the fuel supply device to supply the fuel at a fuel supply rate larger than that effected during the electricity outputting operation, and to decrease the fuel supply rate at a transition from the first SR operation to the second SR operation and supply the fuel at a constant fuel supply rate during the second SR operation.

2. The solid oxide fuel cell system of claim 1 , wherein upon expiration of the predetermined transition time, if the solid oxide fuel cell units have not reached the operational temperature, the controller is programmed to maintain the constant fuel supply rate to continue the second SR operation beyond the predetermined transition time until the solid oxide fuel cell units reach the operational temperature.

3. The solid oxide fuel cell system of claim 1 , wherein the controller is programmed to maintain the first SR operation until the solid oxide fuel cell units reach the operational temperature at which the second SR operation is initiated.

4. The solid oxide fuel cell system of claim 2 , wherein the controller is programmed to maintain the first SR operation for a predetermined time which defines a duration of the first SR operation.

5. The solid oxide fuel cell system of claim 1 , wherein the predetermined transition time is varied according to operation conditions of the solid oxide fuel cell device.

6. The solid oxide fuel cell system of claim 5 , wherein the predetermined transition time is set longer when an outside air temperature is lower.

Assignees

• Tsuchiya Katsuhisa
• Otsuka Toshiharu
• Shigezumi Tsukasa
• Ooe Toshiharu
• Nakano Kiyotaka
• Kawamura Yoshiyuki
• Toto Ltd

Inventors

• Tsuchiya Katsuhisa
• Otsuka Toshiharu
• Shigezumi Tsukasa
• Ooe Toshiharu
• Nakano Kiyotaka
• Kawamura Yoshiyuki

Classifications

• H01M8/04022

  Heating by combustion · CPC title

• H01M8/0432

  Temperature; Ambient temperature · CPC title

• H01M8/243

  Grouping of unit cells of tubular or cylindrical configuration · CPC title

• H01M8/0625

  in a modular combined reactor/fuel cell structure · CPC title

• H01M8/04268

  Heating of fuel cells during the start-up of the fuel cells · CPC title