Solderless battery contact

Patent metadata

Field	Value
Publication number	US-9331315-B1
Application number	US-201314041253-A
Country	US
Kind code	B1
Filing date	Sep 30, 2013
Priority date	Sep 30, 2013
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

Described in this disclosure are battery contacts for use in electronic devices usable without soldering to a circuit board. The battery contact includes one or more contact features supported by leaf springs. The contact features touch a corresponding pad on the circuit board at time of assembly, providing an electrically conductive pathway. One or more of the battery contacts may include a spring-biased member configured to apply pressure to one or more batteries.

First claim

What is claimed is:

1. A device comprising a battery compartment configured to hold a set of one or more batteries, wherein the battery compartment includes:
a first contact aperture at a first end and a second contact aperture at a second end, wherein the first contact aperture is configured to pass a positive terminal of a battery in the set of one or more batteries through the first end and prevent a negative terminal of the battery in the set of one or more batteries from passing through the first end;
a positive battery contact proximate to the first end of the battery compartment, the positive battery contact comprising:
a positive contact body having a battery contact feature configured to be mounted in the first body proximate to the first contact aperture, wherein the battery contact feature is configured to contact, through the first contact aperture, the positive terminal protruding from the set of one or more batteries positioned in the battery compartment; and
a plurality of leaf springs extending from the positive contact body, each leaf spring including one or more arcuate sections and one or more contact features;
a negative battery contact at a second end of the battery compartment, the negative battery contact comprising:
a negative contact body having a post and configured to be mounted in the first body proximate to the second contact aperture, wherein the post comprises one or more stiffening features and a coil spring engagement feature;
a coil spring arranged along a common axis with the post and having a post engagement feature configured to couple to the coil spring engagement feature;
a battery contact cap configured to couple to the coil spring, wherein a portion of the battery contact cap is configured to pass through the second contact aperture and contact a negative terminal on the set of one or more batteries positioned in the battery compartment and the coil spring is configured to bias the portion of the battery contact cap through the second contact aperture; and
a plurality of leaf springs in extending from the negative contact body, each leaf spring including one or more arcuate sections and one or more contact features; and
a circuit board comprising a plurality of electrical contact pads, the electrical contact pads arranged to come into contact with the one or more contact features of the first plurality of leaf springs and the second plurality of leaf springs upon placement proximate to the first body.

2. The device of claim 1 , wherein the one or more contact features comprise hemispheres configured such that a portion of the hemisphere contacts the electrical contact pads upon placement proximate to the circuit board.

3. The device of claim 1 , the coil spring further comprising a cap engagement feature comprising one or more coils of the coil spring proximate to the battery contact cap, the one or more coils having a diameter greater than an inner diameter of the battery contact cap; and
wherein the post engagement feature comprises a portion of the coil spring proximate to the negative contact body having a right-angle bend within a plane described by the portion of the coil spring.

4. The device of claim 1 , wherein at least one leaf spring extending from one or more of the positive contact body or the negative contact body is biased in a direction away from the plurality of batteries to contact the circuit board.

5. A device comprising:
a first contact body including a battery contact feature configured to contact a terminal of a battery from a first direction;
a first plurality of leaf springs, each leaf spring comprising:
two or more bends, a first bend directing the leaf spring perpendicularly away from the first contact body, and a second bend directing a distal portion of the leaf spring back towards the first contact body; and
one or more contact features on the distal portion of the leaf spring, wherein the one or more contact features are coupled by an electrically conductive path to the battery contact feature, wherein the one or more contact features extend from the leaf spring in a second direction non-parallel relative to the first direction.

6. The device of claim 5 , the first contact body comprising a single contiguous piece of material.

7. The device of claim 5 , wherein the first contact body comprises a non-metallic material and the electrically conductive path comprises a metal trace.

8. The device of claim 5 , wherein the battery contact feature comprises a protrusion relative to a plane of the first contact body, such that the protrusion is configured to be disposed toward the battery while in use, wherein the protrusion is configured to be deflected at least in part by the terminal of the battery while in use.

9. The device of claim 5 , wherein the battery contact feature comprises a recess relative to a plane of the first contact body, such that the recess is configured to be disposed away from the battery while in use, and further wherein the recess is configured to have a shape complementary to the terminal of the battery.

10. The device of claim 5 , further comprising:
a battery compartment configured to hold one or more batteries, wherein the battery compartment has a first contact aperture at a first end and a second contact aperture at a second end, and further wherein the first contact aperture is configured to pass a first terminal of the one or more batteries through the first end so as to come into contact with the battery contact feature of the first contact body and prevent a second terminal of the one or more batteries from passing through the first end; and
wherein the first contact body is arranged at one end of the battery compartment such that the battery contact feature is proximate to the first contact aperture.

11. The device of claim 10 , further comprising:
a second contact body configured to be mounted proximate to the second contact aperture;
a post; and
a coil spring arranged around at least a portion of the post, wherein the coil spring is configured to pass through the second contact aperture and contact the second terminal on the one or more batteries positioned in the battery compartment.

12. The device of claim 11 , further comprising:
a second plurality of leaf springs extending from the second contact body;
one or more contact features on the distal portion of each leaf spring of the second plurality of leaf springs, wherein the one or more contact features are coupled by an electrically conductive path to the coil spring; and
a circuit board comprising a plurality of electrical contact pads, the electrical contact pads arranged to come into contact with the first plurality of leaf springs and the second plurality of leaf springs upon placement proximate to the battery compartment.

13. A device comprising:
a battery compartment having a first aperture;
a first contact body;
a post;
a coil spring arranged around at least a portion of the post on a first side of the first aperture, wherein a portion of the coil spring is configured to apply a force to a first terminal on a first battery, the first terminal positioned on a second side of the first aperture opposite the first side; and
a first plurality of leaf springs, each leaf spring comprising:
two or more bends, a first bend directing the leaf spring perpendicularly away from the first contact body, and a second bend directing a distal portion of the leaf spring back towards the first contact body; and
one or more contact features on the distal portion of the leaf spring, wherein the one or more contact features are coupled by an electrically conductive path to the coil sprin

Assignees

• Amazon Tech Inc

Inventors

• Goulden Jason Evans
• Deeds Iii Manuel Rinley
• Zhou Mi
• Doblack Shelomon Patrick

Classifications

• H01M50/256 Primary

  Carrying devices, e.g. belts · CPC title

• H01M50/522

  Inorganic material · CPC title

• H01M2/105

  Electricity · mapped topic

• H01M2/1022 Primary

  Electricity · mapped topic

• H01M2/202

  Electricity · mapped topic