Humidity sensor diagnostic method using condensation clearing heater

Patent metadata

Field	Value
Publication number	US-9329160-B2
Application number	US-201313857884-A
Country	US
Kind code	B2
Filing date	Apr 5, 2013
Priority date	Apr 5, 2013
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

A diagnostic method for a capacitive humidity sensor comprising a heater, and a capacitance-sensing element that individually identifies heater, temperature-sensing element, or capacitance-sensing element degradation. By this method, individual elements of the sensor may be replaced or compensated for to allow for further operation.

First claim

The invention claimed is:

1. A method, comprising
operating a sensor in an engine intake, a passage of the sensor including a temperature-sensing element, a heater, and a capacitance-sensing element; and
individually distinguishing between each of heater, temperature-sensing element, and capacitance-sensing element degradation.

2. The method of claim 1 wherein an order of diagnostics among the heater, temperature-sensing element, and capacitance-sensing element degradation includes first determining whether overall degradation is present, and second determining temperature-sensing element degradation.

3. The method of claim 2 wherein the distinguishing is based on the first and second determination, and further includes indicating capacitance-sensing element degradation if overall degradation is present and temperature-sensing element degradation is not present, indicating temperature-sensing element degradation if overall degradation is not present and temperature-sensing element degradation is present, and indicating heater degradation if overall degradation is present and temperature-sensing element degradation is present.

4. The method of claim 3 wherein the overall sensor degradation is based on whether relative humidity is within a range.

5. The method of claim 3 wherein the overall sensor degradation is based on different absolute humidity determined at different temperatures.

6. The method of claim 3 wherein the overall sensor degradation is based on specific humidity.

7. A method for an engine system, comprising;
indicating capacitance-based humidity sensor degradation, the sensor including a temperature sensor, in response to a measured humidity of the sensor; and
indicating degradation within a component of the humidity sensor in response to temperature sensor degradation.

8. The method of claim 7 , wherein the measured humidity is one or more of relative humidity, specific humidity, or absolute humidity.

9. The method of claim 8 , further comprising indicating humidity sensor degradation if an error between a modeled humidity and the measured humidity exceeds a threshold.

10. The method of claim 8 , further comprising determining a relative humidity based on a measured humidity and indicating humidity sensor degradation if the relative humidity falls above a predetermined relative humidity maximum or below a predetermined relative humidity minimum.

11. The method of claim 10 , wherein the predetermined relative humidity maximum is between 90% and 100% and the predetermined relative humidity minimum is between 15% and 30%.

12. The method of claim 8 , further comprising:
at a first condition, measuring a temperature within the humidity sensor and measuring an absolute humidity;
at a second condition, measuring the temperature within the humidity sensor and measuring the absolute humidity; and
indicating humidity sensor degradation if a change in absolute humidity is not within a predetermined error range determined by a change in temperature.

13. The method of claim 8 , further comprising:
at a first condition, measuring a temperature, measuring an absolute humidity, and calculating a relative humidity or specific humidity;
at a second condition, measuring the temperature, measuring the absolute humidity, and determining the relative humidity or specific humidity; and
indicating humidity sensor degradation if a change in specific humidity is greater than a threshold.

14. The method of claim 13 , wherein determining the threshold includes determining a vapor pressure, ambient pressure, partial pressure, or saturated pressure within the humidity sensor.

15. The method of claim 8 , further comprising, during a first condition allowing the engine to equilibrate following a vehicle-off event, measuring a temperature within the humidity sensor using the temperature sensor, and measuring the temperature in one or more locations within the engine system using additional temperature sensors; and indicating temperature sensor degradation if the temperature sensor measurement does not fall between a range of values determined by the additional temperature sensors.

16. The method of claim 8 , further comprising indicating temperature sensor degradation if the temperature sensor measures a temperature above 150 degrees Fahrenheit during a vehicle cruising condition.

17. The method of claim 8 , further comprising indicating capacitance sensor degradation if humidity sensor degradation is indicated and temperature sensor degradation is not indicated.

18. The method of claim 8 , further comprising indicating temperature sensor degradation if humidity sensor degradation is indicated and temperature sensor degradation is indicated.

19. A method, comprising
operating a sensor in an engine intake of an engine coupled in a road vehicle, a passage of the sensor including a temperature-sensing element, a heater, and a capacitance-sensing element; and
individually distinguishing between each of heater, temperature-sensing element, and capacitance-sensing element degradation; and
indicating identified degradation by setting a diagnostic code.

20. The method of claim 19 wherein an order of diagnostics among the heater, temperature-sensing element, and capacitance-sensing element degradation includes first determining whether overall degradation is present, and second determining temperature-sensing element degradation, wherein the distinguishing is based on the first and second determination, and further includes indicating capacitance-sensing element degradation if overall degradation is present and temperature-sensing element degradation is not present, indicating temperature-sensing element degradation if overall degradation is not present and temperature-sensing element degradation is present, and indicating heater degradation if overall degradation is present and temperature-sensing element degradation is present.

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra
• Makki Imad Hassan
• Clark Timothy Joseph
• Uhrich Michael James
• Kumar Pankaj
• Kim Yong-Wha

Classifications

• G01N33/0006 Primary

  Calibrating gas analysers · CPC title

• G01N33/0008

  Details concerning storage of calibration data, e.g. in EEPROM · CPC title

• G01N33/007

  Arrangements to check the analyser (calibrating gas analysers G01N33/0006) · CPC title

• F02M26/49 Primary

  Detecting, diagnosing or indicating an abnormal function of the EGR system · CPC title

• Y02T10/40

  Engine management systems · CPC title