Internal combustion engine with selective catalytic converter for the reduction of nitrogen oxides and method for operating an internal combustion engine of said type

Patent metadata

Field	Value
Publication number	US-9328642-B2
Application number	US-201414177964-A
Country	US
Kind code	B2
Filing date	Feb 11, 2014
Priority date	Feb 13, 2013
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

An internal combustion engine comprising a turbocharger wherein a bypass line in an exhaust gas discharge system delivers an aqueous urea reductant to an at least one SCR catalyst and a method to maintain the reductant at a desired temperature to maximize its conversion to ammonia and optimize the reduction of NOx in the SCR.

First claim

The invention claimed is:

1. An internal combustion engine comprising:
an intake system for the supply of charge air;
an exhaust-gas discharge system for the discharge of exhaust gases, the exhaust-gas discharge system further comprises;
at least one selective catalytic converter arranged in the exhaust-gas discharge system and which serves for the reduction of nitrogen oxides;
an oxidation catalytic converter being arranged, as a further exhaust-gas aftertreatment system, in the exhaust-gas discharge system upstream of the at least one selective catalytic converter;
a bypass line branches off from the exhaust-gas discharge system upstream of the oxidation catalytic converter and issues into the exhaust-gas discharge system again between the oxidation catalytic converter and the at least one selective catalytic converter; and
a dosing device provided for introducing liquid urea as a reducing agent for the at least one selective catalytic converter into the bypass line;
a particle filter as a further exhaust-gas aftertreatment system arranged in the exhaust-gas discharge system upstream of the at least one selective catalytic converter, the oxidation catalytic converter being arranged upstream of the particle filter, and the bypass line comprising two bypass lines, a first bypass line of the two bypass lines branching from the exhaust-gas discharge system upstream of a turbine, a second of the two bypass lines branching off from the exhaust-gas discharge system upstream of the oxidation catalytic converter and issuing into the exhaust-gas discharge system again between the particle filter and the at least one selective catalytic converter, the first bypass line joining the second bypass line downstream of the turbine.

2. The internal combustion engine as claimed in claim 1 , further comprising a mixer provided in the bypass line downstream of the dosing device.

3. The internal combustion engine as claimed in claim 2 , wherein the mixer is heatable.

4. The internal combustion engine as claimed in claim 1 , further comprising an electrically heatable oxidation catalytic converter provided in the bypass line upstream of the dosing device.

5. The internal combustion engine as claimed in claim 1 , further comprising a catalytic converter for the catalytic assistance of hydrolysis of isocyanic acid, downstream of the dosing device.

6. The internal combustion engine as claimed in claim 1 , wherein the at least one selective catalytic converter arranged downstream of the oxidation catalytic converter in the exhaust-gas discharge system is formed integrally with the particle filter as a combined exhaust-gas aftertreatment system.

7. The internal combustion engine as claimed in claim 1 , further comprising a control element for adjusting an exhaust-gas flow rate conducted through the bypass line.

8. The internal combustion engine as claimed in claim 1 , further comprising at least one exhaust-gas turbocharger, a compressor of the at least one exhaust-gas turbocharger being arranged in the intake system, and the turbine of the at least one exhaust-gas turbocharger being arranged in the exhaust-gas discharge system.

9. The internal combustion engine as claimed in claim 8 , wherein the turbine is arranged in the exhaust-gas discharge system upstream of the exhaust-gas aftertreatment system.

10. An internal combustion engine comprising:
an intake system for the supply of charge air;
an exhaust-gas discharge system for the discharge of exhaust gases, the exhaust-gas discharge system further comprises;
at least one selective catalytic converter arranged in the exhaust-gas discharge system and which serves for the reduction of nitrogen oxides;
an oxidation catalytic converter being arranged, as a further exhaust-gas aftertreatment system, in the exhaust-gas discharge system upstream of the at least one selective catalytic converter;
a bypass line branching off from the exhaust-gas discharge system upstream of the oxidation catalytic converter and issuing into the exhaust-gas discharge system again between the oxidation catalytic converter and the at least one selective catalytic converter; the bypass line having two bypass line sections on the inlet side further comprising:
a first bypass line section branching off from the exhaust-gas discharge system upstream of a turbine;
a second bypass line section branching off from the exhaust-gas discharge system downstream of the turbine; and
the two bypass line sections merging to form the bypass line, such that a junction point is formed;

a dosing device provided for introducing liquid urea as a reducing agent for the at least one selective catalytic converter into the bypass line; and at least one exhaust-gas turbocharger, a compressor of the at least one exhaust-gas turbocharger being arranged in the intake system, and the turbine of the at least one exhaust-gas turbocharger being arranged in the exhaust-gas discharge system, wherein the turbine is arranged in the exhaust-gas discharge system upstream of the exhaust-gas aftertreatment system.

11. The internal combustion engine as claimed in claim 10 , further comprising a control element at a junction point for adjusting an exhaust-gas flow rate conducted through the first bypass line section and an exhaust-gas flow rate conducted through the second bypass line section.

12. A method for operating an internal combustion engine as claimed in claim 1 , further comprising a control element for the adjustment of an exhaust-gas flow rate conducted through the bypass line, wherein the bypass line is opened in order to supply ammonia as a reducing agent to the at least one selective catalytic converter.

13. The method as claimed in claim 12 , wherein the bypass line is opened if an exhaust-gas temperature T exhaust gas is lower than a predefinable minimum exhaust gas temperature T exhaust gas, min .

14. A method for controlling an engine, comprising:
merging exhaust flow from both upstream and downstream of a turbocharger turbine, a valve being adjusted responsive to desired boost to vary a first amount of the upstream exhaust merging with the downstream exhaust;
directing a remaining portion of the unmerged upstream exhaust to bypass an upstream emission device and receive injected urea to then be delivered to a Selective Catalytic Reducer (SCR);
further adjusting the valve responsive to a temperature of a reductant; and
adjusting engine operation to increase engine torque if the further adjusting of the valve reduces engine torque greater than a threshold.

15. The method recited in claim 14 wherein the remaining portion bypasses an oxidation catalyst and a particulate filter.

16. The method recited in claim 15 wherein the remaining portion bypasses an oxidation catalyst.

17. The method recited in claim 14 wherein temperature of said reductant is increased by increasing said first amount of the upstream exhaust.

18. The method recited in claim 17 wherein adjusting engine operation includes adjusting injection timing.

Assignees

• Ford Global Tech Llc

Inventors

• Yacoub Yasser Mohamed Sayed

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N3/2013

  using electric or magnetic heating means · CPC title

• F02B37/18 Primary

  by bypassing exhaust {from the inlet to the outlet of turbine or to the atmosphere} · CPC title

• F01N3/0878 Primary

  Bypassing absorbents or adsorbents · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title