Heater and method of operating

Patent metadata

Field	Value
Publication number	US-9328596-B2
Application number	US-201414159585-A
Country	US
Kind code	B2
Filing date	Jan 21, 2014
Priority date	Jan 21, 2014
Publication date	May 3, 2016
Grant date	May 3, 2016

Abstract

A plurality of heaters are disposed end to end within a bore hole of a formation where the bore hole extends from an upper end to a lower end such that a lower heater of the plurality of heaters is proximal to the lower end of the bore hole while every other of the plurality of heaters is distal from the lower end of the bore hole. Each of the plurality of heaters includes a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent. Each of the plurality of heaters has a thermal output that is less than or equal to a predetermined value except the lower heater of the plurality of heaters which has a thermal output that is greater than the predetermined value.

First claim

We claim:

1. A plurality of heaters to be disposed end to end within a bore hole of a formation, said bore hole extending from an upper end to a lower end such that a lower heater of said plurality of heaters is proximal to said lower end of said bore hole while every other of said plurality of heaters is distal from said lower end of said bore hole, each of said plurality of heaters comprising:
a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent;
wherein each one of said every other of said plurality of heaters has a thermal output that is less than or equal to a predetermined value; and
wherein said lower heater of said plurality of heaters has a thermal output that is greater than said predetermined value.

2. A plurality of heaters as in claim 1 wherein:
said lower heater of said plurality of heaters is exposed to heat loss that exceeds heat loss of each one of said every other of said plurality of heaters; and
said lower heater of said plurality of heaters further comprises a supplemental heater which produces heat to prevent the temperature of said fuel cell stack assembly of said lower heater of said plurality of heaters from falling below a predetermined temperature in use.

3. A plurality of heaters as in claim 2 wherein said supplemental heater is a combustor.

4. A plurality of heaters as in claim 2 wherein said supplemental heater is an electric resistive heating element.

5. A plurality of heaters to be disposed end to end within a bore hole of a formation, said bore hole extending from an upper end to a lower end such that a lower heater of said plurality of heaters is proximal to said lower end of said bore hole while every other of said plurality of heaters is distal from said lower end of said bore hole, each of said plurality of heaters comprising:
a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent;
wherein said lower heater of said plurality of heaters is exposed to heat loss that exceeds heat loss of each one of said every other of said plurality of heaters; and
wherein a supplemental heater is provided which produces heat to prevent the temperature of said fuel cell stack assembly of said lower heater of said plurality of heaters from falling below a predetermined temperature in use.

6. A plurality of heaters as in claim 5 wherein said supplemental heater is a combustor.

7. A plurality of heaters as in claim 5 wherein said supplemental heater is an electric resistive heating element.

8. A method of operating a plurality of heaters to be disposed end to end within a bore hole of a formation, said bore hole extending from an upper end to a lower end such that a lower heater of said plurality of heaters is proximal to said lower end of said bore hole while every other of said plurality of heaters is distal from said lower end of said bore hole, each of said plurality of heaters comprising a fuel cell stack assembly having a plurality of fuel cells which convert chemical energy from a fuel into heat and electricity through a chemical reaction with an oxidizing agent; said method comprising:
operating said lower heater to produce a thermal output that is greater than said every other of said plurality of heaters.

9. A method as in claim 8 where said lower heater of said plurality of heaters is exposed to heat loss that exceeds heat loss of each one of said every other of said plurality of heaters; said method further comprising:
providing said lower heater of said plurality of heaters with a supplemental heater; and
using said supplemental heater to produce heat to prevent the temperature of said fuel cell stack assembly of said lower heater of said plurality of heaters from falling below a predetermined temperature.

Assignees

• Delphi Tech Inc

Inventors

• Fischer Bernhard A
• Richards James D
• Venkiteswaran Arun Iyer

Classifications

• E21B43/243 Primary

  Combustion in situ · CPC title

• E21B36/008

  using chemical heat generating means · CPC title

• E21B36/04

  using electrical heaters · CPC title