System and method for inserting i-pins into a stator or rotor winding assembly
US-2024356418-A1 · Oct 24, 2024 · US
US9325213B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9325213-B2 |
| Application number | US-201414250873-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 11, 2014 |
| Priority date | Apr 15, 2013 |
| Publication date | Apr 26, 2016 |
| Grant date | Apr 26, 2016 |
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A motor connecting member, which connects a motor winding and a terminal block, includes a terminal to be connected to the terminal block, a winding connecting portion to be connected to the motor winding, and an extended portion extending between the terminal and the winding connecting portion. The extended portion is made by plastically deforming a single wire having a circular cross section, and is curved in a circular arc shape in at least one portion between the terminal and the winding connecting portion, and the at least one curved portion comprises a narrower conductor width in a radial direction than a diameter of the single wire before the plastic deformation.
Opening claim text (preview).
What is claimed is: 1. A motor connecting member, which connects a motor winding wound around an annular stator core and a terminal block, comprising: a terminal to be connected to the terminal block; a winding connecting portion to be connected to the motor winding; and an extended portion extending between the terminal and the winding connecting portion, wherein the extended portion is made by plastically deforming a single wire having a circular cross section, and is curved in a circular arc shape in at least one portion between the terminal and the winding connecting portion, wherein the extended portion integrally includes a curved portion curved in an arc shape, a first straight portion extending linearly on a terminal-side of the curved portion, and a second straight portion extending linearly on a winding connecting portion-side of the curved portion, the second straight portion and the first straight portion being arranged transversely with respect to a radial direction of the stator core, wherein the curved portion comprises a narrower conductor width in a radial direction than a diameter of the single wire before the plastic deformation, wherein the curved portion comprises a narrower conductor width when viewed in an axial direction of the stator core than a diameter of the first straight portion and a diameter of the second straight portion. 2. The motor connecting member according to claim 1 , wherein the at least one curved portion of the extended portion comprises a wider conductor width in a direction perpendicular to the radial direction than the diameter of the single wire before the plastic deformation. 3. The motor connecting member according to claim 1 , wherein the winding connecting portion is connected by welding to the motor winding. 4. The motor connecting member according to claim 1 , wherein the extended portion is consisted essentially of an electrical conductor. 5. The motor connecting member according to claim 1 , wherein the extended portion comprises an electrical conductor and an insulating member comprising a resin for coating the electrical conductor. 6. A motor device, comprising: the motor connecting member according to claim 1 , and a motor in which the motor winding is connected to the winding connecting portion.
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