Bicycle shock assemblies

Patent metadata

Field	Value
Publication number	US-9322448-B2
Application number	US-201213526400-A
Country	US
Kind code	B2
Filing date	Jun 18, 2012
Priority date	Apr 25, 2008
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

A shock absorber, which is particularly applicable to bicycles, includes a mount body, a first cap portion, a second cap portion, and a fluid cylinder. The fluid cylinder cooperates with a valve assembly that is offset from the mount body. The first and second cap portions enclose a gas cavity or gas chamber. One of the first and second cap portions is interchangeable with other caps so as to alter the performance of the shock absorber by altering the size of the gas chamber. The replaceable cap cooperates with the mount body such that it can be replaced without removing the shock absorber from a bicycle.

First claim

What is claimed is:

1. An apparatus comprising:
a first positive gas chamber consisting of:
a sleeve including a first mounting point; and
a cylinder including a second mounting point;
wherein:
the cylinder translates into the sleeve over a translation range from a fully extended position of the sleeve and the cylinder to a fully compressed position of the sleeve and the cylinder;
the translation range is divided into a predetermined first translation range from the fully extended position to a valve activation, position followed by a predetermined second translation range from the valve activation position to the fully compressed position; and
the valve activation position is static in the translation range;

a second positive gas chamber associated with the sleeve; and
a valve assembly configured to:
automatically fluidly isolate the first positive gas chamber from the second positive gas chamber only during the predetermined first translation range; and
automatically fluidly couple the first positive gas chamber and the second positive gas chamber only during the predetermined second translation range.

2. The apparatus of claim 1 , wherein the valve assembly comprises a passage.

3. The apparatus of claim 2 , wherein the valve assembly comprises a biasing member and a bias adjustment mechanism configured to, adjust the valve activation position.

4. The apparatus of claim 1 , wherein:
the valve assembly is closed during the predetermined first translation range and the valve assembly is open during the predetermined second translation range;
the predetermined first translation range and the predetermined second translation range are both greater than zero in length; and
the valve activation position is fixed relative to the sleeve such that:
when a cycle of the sleeve and the cylinder occurs completely within the predetermined first translation range, the valve assembly does not change state;
when a cycle of the sleeve and the cylinder occurs completely within the predetermined second translation range, the valve assembly does not change state; and
when a cycle of the sleeve and the cylinder crosses the valve activation position, the valve assembly changes state.

5. The apparatus of claim 4 , wherein the valve assembly is configured to open at a predetermined pressure associated with the valve activation position.

6. The apparatus of claim 1 , further comprising a damping mechanism associated with the cylinder.

7. The apparatus of claim 6 , wherein a piston of the damping mechanism is located inside the cylinder, and the piston divides the cylinder into a first damping chamber and a second damping chamber.

8. The apparatus of claim 7 , wherein the damping mechanism comprises an auxiliary damping chamber fluidly coupled to the second damping chamber.

9. The apparatus of claim 1 , wherein the second positive gas chamber comprises a removable cap.

10. An apparatus comprising:
a first positive gas chamber, wherein a volume of the first positive gas chamber is associated with a first mounting point of the first positive gas chamber and a second mounting point of the first positive gas chamber, and wherein the first positive gas chamber consists of a sleeve coupled to the first mounting point and a cylinder coupled to the second mounting point;
wherein:
the first mounting point translates relative to the second mounting point over a translation range from a fully extended position of the first mounting point and the second mounting point to a fully compressed position of the first mounting point and the second mounting point;
the translation range is divided into a predetermined first translation range from the fully extended position to a valve activation position followed by a predetermined second translation range from the valve activation position to the fully compressed position; and
the valve activation position is static in the translation range;

a second positive gas chamber; and
a valve assembly configured to:
automatically fluidly couple the first positive gas chamber to the second positive gas chamber only when a pressure in the first positive gas chamber has reached a predetermined pressure corresponding to the valve activation position; and
automatically fluidly isolate the first positive gas chamber from the second positive gas chamber only when the pressure in the first positive gas chamber is below the predetermined pressure corresponding to the valve activation position.

11. The apparatus of claim 10 , wherein the valve assembly comprises a valve and the valve is configured to open when the pressure in the first positive gas chamber has reached the predetermined pressure.

12. The apparatus of claim 10 , wherein the valve assembly comprises a passage.

13. The apparatus of claim 10 , wherein the predetermined pressure is associated with a predetermined translation point of the cylinder into the sleeve.

14. The apparatus of claim 10 , wherein the valve assembly is configured to depressurize the second positive gas chamber while the cylinder extends in the predetermined second translation range.

15. The apparatus of claim 10 , further comprising a damping mechanism located in the cylinder.

16. The apparatus of claim 10 , wherein the second positive gas chamber is defined at least in part by a removable cap and at least a portion of the sleeve, and the first mounting point is located between the first positive gas chamber and the second positive gas chamber.

17. The apparatus of claim 10 , wherein a volume of the second positive gas chamber is fixed.

18. The apparatus of claim 10 , further comprising an adjustment mechanism configured to set the predetermined pressure.

Assignees

• Gonzalez Jose
• Buhl Gregory P
• Trek Bicycle Corp

Inventors

• Gonzalez Jose
• Buhl Gregory P

Classifications

• F16F9/3242 Primary

  of cylinder ends, e.g. caps · CPC title

• F16F2230/32

  Modular design · CPC title

• F16F9/48

  Arrangements for providing different damping effects at different parts of the stroke ({F16F9/346, F16F9/516} , F16F9/53 take precedence) · CPC title