Method for correcting the reduced mass flow rate of a compressor in an internal combustion engine turbocharged with a turbocharger

Patent metadata

Field	Value
Publication number	US-9322323-B2
Application number	US-201414480758-A
Country	US
Kind code	B2
Filing date	Sep 9, 2014
Priority date	Sep 10, 2013
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

A method for correcting the reduced mass flow rate of a compressor in an internal combustion engine turbocharged with a turbocharger provided with a turbine and with a compressor; the internal combustion engine including an intake manifold and an exhaust manifold, and being set up to allow the passage of air from the intake manifold to the exhaust manifold; the method including determining, in a design stage, a control law that provides a target opening of a control actuator of the wastegate as a function of an actual supercharging pressure and of a reduced mass flow rate of the compressor; and correcting the reduced mass flow rate of the compressor as a function of the enthalpy of a gas mixture flowing through the turbine of the turbocharger.

First claim

What is claimed is:

1. A method for correcting an estimated reduced mass flow rate of a compressor in an internal combustion engine turbocharged with a turbocharger including a turbine and a compressor; the internal combustion engine having an intake manifold, a number of cylinders, and an exhaust system having an exhaust manifold wherein each cylinder is connected to the intake manifold by at least one respective inlet valve and to the exhaust manifold by at least one respective exhaust valve, to allow direct passage of a portion of air from the intake manifold to the exhaust manifold which does not participate in combustion so as to reduce turbolag; the method comprising the steps of:
determining a control law providing a target position of a wastegate as a function of a measured actual supercharging pressure and of the estimated reduced mass flow rate (M R ) of the compressor;
correcting the estimated reduced mass flow rate (M R ) of the compressor as a function of enthalpy of a gas mixture flowing through the turbine of the turbocharger and comprising both exhaust gases leaving the cylinders and the air passing directly from the intake manifold to the exhaust manifold;
determining the target supercharging pressure;
determining a first open-loop contribution factor of a corrected target position of the wastegate with the control law and as a function of the target supercharging pressure;
determining a second closed-loop contribution factor of the corrected target position of the wastegate with the control law and as a function of the actual supercharging pressure;
calculating the corrected target position of the wastegate by adding the first open-loop contribution factor and the second closed-loop contribution factor; and
controlling the wastegate so as to pursue the corrected target position of the wastegate.

2. The correction method as set forth in claim 1 , wherein correcting the estimated reduced mass flow rate (M R ) of the compressor as a function of the enthalpy of the gas mixture flowing through the turbine of the turbocharger is carried out with the following formula:
M R _ corr =M R /η scav *H corr _ 1

where M R _ corr refers to the corrected reduced mass flow rate of the compressor;
where M R refers to the estimated reduced mass flow rate of the compressor;
where η scav refers to efficiency; and
where H corr _ 1 refers to first corrective enthalpy value calculated with the following formula:
H corr _ 1 =[1+( T air /T ext )*(η scav −1)]

where T ext refers to temperature of exhaust gases reaching the exhaust system; and
where T air refers to temperature of the air measured inside the intake manifold.

3. The correction method as set forth in claim 1 , wherein correcting the estimated reduced mass flow rate (M R ) of the compressor as a function of the enthalpy of the gas mixture flowing through the turbine of the turbocharger is carried out with the following formula:
M R _ corr =M R /η scav *H corr _ 2

where M R _ corr refers to the corrected reduced mass flow rate of the compressor;
where M R refers to the estimated reduced mass flow rate of the compressor;
η scav refers to efficiency; and
H corr _ 2 refers to second corrective enthalpy value.

4. The correction method as set forth in claim 3 , wherein the second corrective enthalpy (H corr _ 2 ) is calculated with an adjustable map, which is a function of the following parameters:
H corr _ 2 =f (η scav ,T air /T ext )

where T ext refers to temperature of exhaust gases reaching the exhaust system;
where T air refers to temperature of the air measured inside the intake manifold; and
where η scav refers to efficiency.

5. The correction method as set forth in claim 2 , wherein the efficiency (η scav ) is obtained from a ratio between the estimated reduced mass flow rate (M R ) of the compressor, which represents a total air mass flow rate through the internal combustion engine, and a mass flow rate (m com ) of air trapped in cylinders that participate in combustion.

6. The correction method as set forth in claim 5 , wherein the estimated reduced mass flow rate (M R ) of the compressor is calculated with the following formula:
M R =m com +m scav
where M R refers to the estimated reduced mass flow rate of the compressor;
where m com refers to mass flow rate of air trapped in the cylinders that participate in combustion; and
where m scav refers to mass flow rate of air that is not involved in combustion and flows directly from the intake manifold to the exhaust manifold.

7. The correction method as set forth in claim 1 , wherein correcting the estimated reduced mass flow rate (M R ) of the compressor as a function of the enthalpy of the gas mixture flowing through the turbine of the turbocharger is carried out with the following formula:
M R _ corr =M R /η scav *H corr _ 1 *H corr _ 2

where M R _ corr refers to the corrected reduced mass flow rate of the compressor;
where M R refers to the estimated reduced mass flow rate of the compressor;
where H corr _ 2 refers to second corrective enthalpy value;
where η scav refers to efficiency; and
where H corr _ 1 refers to first corrective enthalpy value calculated with the following formula:
H corr _ 1 =[1+( T air /T ext )*(η scav −1)]

where T ext refers to temperature of exhaust gases reaching the exhaust system; and
where T air refers to temperature of the air measured inside the intake manifold.

8. The correction method as set forth in claim 1 , wherein the enthalpy of the gas mixture flowing through the turbine of the turbocharger is obtained with the following formula:
H ( T mixt )= M R *Cp* T mixt
where M R refers to the estimated reduced mass flow rate of the compressor, which represents a total air mass flow rate through the internal combustion engine;
where Cp refers to specific heat of the gas mixture at a constant pressure; and
where T mixt refers to temperature of the gas mixture flowing through the turbine of the turbocharger; and
where H refers to enthalpy of the estimated reduced mass flow rate (M R ) of the compressor.

9. The correction method as set forth in claim 8 , wherein the temperature (T mixt ) of the gas mixture flowing through the turbine of the turbocharger is calculated as follows:
T mixt =( T ext *m com +T air *m scav )/ M R
where T mixt refers to the temperature of the gas mixture flowing through the turbine of the turbocharger;
where M R refers to the estimated reduced mass flow rate of the compressor;
where T ext refers to temperature of exhaust gases reaching the exhaust system;
where T air refers to temperature of the air measured inside the intake manifold;
where m com refers to mass flow rate of air trapped in cylinders that participate in combustion; and
where m sca refers to mass flow rate of air that is not involved in combustion and flows directly from the intake manifold to the exhaust manifold.

10. The correction method as set forth in claim 1 , wherein the direct passage of air from the intake manifold to the exhaust manifold is achieved by overlapping, with opportune timing, the inlet valves that connect each cylinder to the intake manifold and the exhaust valves that connect each cylinder to the exhaust manifold.

11. The correction method as set forth in claim 1 , wherein the direct passage of air from the intake manifold to the exhaust manifold is achieved with a temporary deactivation of a part of the cylinders, which are cont

Assignees

• Magneti Marelli Spa

Inventors

• Panciroli Marco

Classifications

• F02D2200/0402

  the parameter being determined by using a model of the engine intake or its components · CPC title

• F02D2200/0406

  Intake manifold pressure · CPC title

• F02D2041/1418

  Several control loops, either as alternatives or simultaneous · CPC title

• F02D2041/1409

  using at least a proportional, integral or derivative controller · CPC title

• F02B37/16

  by bypassing charging air · CPC title