Polychloroprene latex, rubber-asphalt composition and utilization method thereof, sheet, and waterproof coating film

Patent metadata

Field	Value
Publication number	US-9321937-B2
Application number	US-201113813313-A
Country	US
Kind code	B2
Filing date	Mar 25, 2011
Priority date	Aug 6, 2010
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

Provided are a polychloroprene latex giving a rubber-asphalt composition superior in low-temperature stability and film-forming property on the material to be coated, a rubber-asphalt composition and a utilization method thereof, a sheet, and a waterproof coating film. The rubber-asphalt composition includes a major agent containing 10 to 40 mass % of the anionic polychloroprene latex comprising potassium ions in an amount of 0.7 to 1.5 parts by mass and sodium ions in an amount of controlled to be 0.2 part by mass or less with respect to 100 parts by mass of the solid matter and 60 to 90 mass % of an anionic asphalt emulsion; and a coagulating agent of an aqueous solution containing a polyvalent metal salt as the principal component.

First claim

The invention claimed is:

1. An anionic polychloroprene latex for low-temperature stabilizing and film-forming of a rubber-asphalt composition, comprising potassium ions in an amount of 0.70 to 1.50 parts by mass and sodium ions in an amount of 0.10 parts by mass or less with respect to 100 parts by mass of the solid matter; and a gel content of 62 to 95 mass %.

2. The polychloroprene latex according to claim 1 , wherein the gel content is 85 to 95 mass %.

3. The polychloroprene latex according to claim 1 , wherein the polychloroprene latex is prepared by starting the emulsion polymerization, comprising an initial amount of a monomer which is adjusted to be 10 to 50 mass % of all monomer added, and adding continuously the remaining amount of monomer previously cooled to a temperature lower than the polymerization temperature to the polymerization system during the period of from the time when the polymerization proceeds to a monomer conversion rate of 1 to 40% until the time when the polymerization reaches the final conversion rate.

4. A rubber-asphalt composition, comprising:
a major agent containing 10 to 40 mass % of the polychloroprene latex according to claim 1 and 60 to 90 mass % of an anionic asphalt emulsion, with respect to 100 parts by mass of the major agent and polychloroprene latex; and
a coagulating agent of an aqueous solution containing a polyvalent metal salt as the principal component.

5. A rubber-asphalt composition-utilizing method of forming a waterproof coating film, comprising spraying a major agent containing 10 to 40 mass % of the polychloroprene latex according to claim 1 and 60 to 90 mass % of an anionic asphalt emulsion, with respect to 100 parts by mass of the major agent and polychloroprene latex;
and a coagulating agent of an aqueous solution containing a polyvalent metal salt as the principal component onto a material to be coated separately through different ejecting ports and allowing coagulation reaction and drying of the sprayed agents on the surface of the material.

6. A sheet obtaining by drying the rubber asphalt composition according to claim 4 .

7. A waterproof coating film obtained by bonding the rubber-asphalt composition according to claim 4 to a material to be coated and drying the rubber-asphalt composition.

8. The polychloroprene latex according to claim 1 , wherein the gel content is 85 to 95 mass %.

9. An anionic polychloroprene latex, comprising potassium ions in an amount of 0.70 to 1.50 parts by mass and sodium ions in an amount of 0.10 parts by mass or less with respect to 100 parts by mass of the solid matter; and a gel content of 85 to 95 mass %.

10. The polychloroprene latex according to claim 1 , wherein the sodium ions are in an amount of 0.09 parts by mass or less with respect to 100 parts by mass of the solid matter.

11. The polychloroprene latex according to claim 9 , wherein the sodium ions are in an amount of 0.09 parts by mass or less with respect to 100 parts by mass of the solid matter.

12. The polychloroprene latex according to claim 1 , wherein the potassium ions are in an amount of 1.03 to 1.50 parts by mass and with respect to 100 parts by mass of the solid matter.

13. The polychloroprene latex according to claim 9 , wherein the potassium ions are in an amount of 1.03 to 1.50 parts by mass and with respect to 100 parts by mass of the solid matter.

14. An anionic polychloroprene latex for low-temperature stabilizing and film-forming of a rubber-asphalt composition, comprising potassium ions in an amount of 0.70 to 1.50 parts by mass and sodium ions in an amount of 0.09 parts by mass or less with respect to 100 parts by mass of the solid matter; and a gel content of 62 to 95 mass %.

15. An anionic polychloroprene latex, comprising potassium ions in an amount of 0.70 to 1.50 parts by mass and sodium ions in an amount of 0.09 parts by mass or less with respect to 100 parts by mass of the solid matter; and a gel content of 85 to 95 mass %.

16. The polychloroprene latex according to claim 14 , wherein the potassium ions are in an amount of 1.03 to 1.50 parts by mass and with respect to 100 parts by mass of the solid matter.

17. The polychloroprene latex according to claim 15 , wherein the potassium ions are in an amount of 1.03 to 1.50 parts by mass and with respect to 100 parts by mass of the solid matter.

Assignees

• Hashimoto Ikuka
• Mochizuki Kenji
• Mori Takeo
• Denka Company Ltd

Inventors

• Hashimoto Ikuka
• Mochizuki Kenji
• Mori Takeo

Classifications

• C08L11/02

  Latex · CPC title

• C09D195/005 Primary

  Aqueous compositions, e.g. emulsions · CPC title

• C08F36/18 Primary

  containing chlorine · CPC title

• C08F2/24

  with the aid of emulsifying agents · CPC title

• C08F2/26

  anionic · CPC title