Gypsum composition, gypsum slurry, gypsum hardened body, gypsum-based building material, gypsum board, and manufacturing method for a gypsum-based building material

Patent metadata

Field	Value
Publication number	US-9321685-B2
Application number	US-201314425068-A
Country	US
Kind code	B2
Filing date	May 21, 2013
Priority date	Sep 12, 2012
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

A gypsum composition includes a calcined gypsum and a starch urea phosphate.

First claim

The invention claimed is:

1. A gypsum composition including a calcined gypsum and a starch urea phosphate, wherein the starch urea phosphate is included at a proportion greater than or equal to 0.2 parts by mass and less than or equal to 10 parts by mass relative to 100 parts by mass of the calcined gypsum.

2. A gypsum slurry, wherein the gypsum composition as claimed in claim 1 is mixed with water.

3. A gypsum hardened body, wherein the gypsum composition as claimed in claim 1 is mixed with water and subsequently hardened.

4. A gypsum hardened body comprising:
a gypsum composition including a calcined gypsum and a starch urea phosphate,
wherein the gypsum composition is mixed with an air entraining agent and water and subsequently hardened.

5. The gypsum hardened body as claimed in claim 4 wherein a specific gravity thereof is greater than or equal to 0.4 and less than or equal to 0.65.

6. A gypsum-based building material, wherein the gypsum hardened body as claimed in claim 4 is a core material thereof.

7. A gypsum board, wherein the gypsum hardened body as claimed in claim 4 is a core material thereof.

8. A gypsum-based building material, wherein the gypsum hardened body as claimed in claim 5 is a core material thereof.

9. A gypsum board, wherein the gypsum hardened body as claimed in claim 5 is a core material thereof.

10. A gypsum hardened body comprising:
a gypsum composition including a calcined gypsum and a starch urea phosphate,
wherein the gypsum composition is mixed with water and subsequently hardened, and
wherein a specific gravity thereof is greater than or equal to 0.4 and less than or equal to 0.65.

11. A gypsum-based building material comprising:
a gypsum composition including a calcined gypsum and a starch urea phosphate,
wherein the gypsum composition is mixed with water and subsequently hardened to form a gypsum hardened body, and
wherein the gypsum hardened body is a core material thereof.

12. A gypsum board comprising:
a gypsum composition including a calcined gypsum and a starch urea phosphate,
wherein the gypsum composition is mixed with water and subsequently hardened to form a gypsum hardened body, and
wherein the gypsum hardened body is a core material thereof.

13. A manufacturing method for a gypsum-based building material, including:
a step of mixing the gypsum composition including a calcined gypsum and a starch urea phosphate with water to prepare a gypsum slurry;
a step of adding a bubble to the gypsum slurry;
a step of depositing the gypsum slurry between surface materials; and
a step of hardening the gypsum slurry to provide a gypsum hardened body as a core material.

Assignees

• Yoshino Gypsum Co

Inventors

• Ataka Yuji
• Sato Yosuke

Classifications

• B28B1/30

  by applying the material on to a core or other moulding surface to form a layer thereon (to form a permanent layer B28B19/00) · CPC title

• C04B2111/0062

  Gypsum-paper board like materials · CPC title

• C04B2111/00612

  as one or more layers of a layered structure · CPC title

• C04B28/14 Primary

  containing calcium sulfate cements {(gypsum-paper plates E04C)} · CPC title

• B28C1/06

  Processing suspensions {, i.e. after mixing} · CPC title