Optical fiber preform and method of manufacturing optical fiber using optical fiber preform

Patent metadata

Field	Value
Publication number	US-9321670-B2
Application number	US-201213669682-A
Country	US
Kind code	B2
Filing date	Nov 6, 2012
Priority date	May 21, 2010
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

An optical fiber preform that is used in a method in which a core rod that forms a core is inserted into a quartz tube that forms a cladding, and at the same time as they are fiber-drawn, the quartz tube and the core rod are formed into a single body, includes: a tapered portion that is formed by grinding an outer circumferential portion of a distal end portion of the quartz tube into a tapered shape; and a conical portion that is formed by welding a dummy tube that has substantially the same outer diameter as the outer diameter of a distal end portion of the tapered portion to the distal end portion of the tapered portion, and by applying heat to the dummy tube and stretching out the dummy tube, where the core rod is inserted inside the quartz tube.

First claim

What is claimed is:

1. A method of manufacturing an optical fiber using an optical fiber preform,
the method comprising:
placing a distal end of a conical portion of the optical fiber preform in a central position in a vertical direction of a heater of a heating furnace of a fiber-drawing apparatus, the optical fiber preform comprising a tapered portion that is formed by grinding an outer circumferential portion of a distal end portion of a quartz tube into a tapered shape; the conical portion that is formed by welding a dummy tube to the distal end portion of the tapered portion, and by applying heat to the dummy tube and stretching out the dummy tube, wherein a difference between an outer diameter of the dummy tube and an outer diameter of the distal end portion of the tapered portion is from 0 mm to 5 mm; and a core rod inserted into the quartz tube;

starting fiber-drawing after placing the distal end of the conical portion of the optical fiber preform in the central position and withdrawing a bare optical fiber which is heated and melted from the distal end of the conical portion;
at the same time as the fiber drawing is started, lowering the optical fiber preform at a lowering speed of between 5 mm/min and 20 mm/min and accelerating a speed of the fiber-drawing at a rate of acceleration of between 20 m/min 2 and 50 m/min 2 ;
once a weld portion where the quartz tube is welded to the dummy tube has reached a range relative to the central position of between +10% and −10% of a length of the heater, suspending the lowering until the tapered shape in a vicinity of the weld portion is deformed;
continuing the fiber drawing while the speed is accelerated at the same acceleration rate even while the lowering of the optical fiber preform is suspended;
after the fiber drawing is continued until an outer diameter of the bare optical fiber reaches 10 to 20% thicker with respect to a target outer diameter, temporarily lifting up the optical fiber preform;
when the outer diameter of the bare optical fiber reaches the target outer diameter by adjusting the outer diameter of the bare optical fiber so as to be narrower, resuming the lowering of the optical fiber preform at a lowering speed of between 0.2 mm/min and 5 mm/min; and
accelerating the fiber drawing speed at a rate of acceleration of between 50 m/min 2 and 150 m/min 2 until the fiber drawing speed reaches a set line speed.

Assignees

• Fujikura Ltd

Inventors

• Okada Kenji

Classifications

• C03B37/027 Primary

  Fibres composed of different sorts of glass, {e.g. glass optical fibres}(C03B37/0253, C03B37/028 take precedence) · CPC title

• C03B2205/12

  Drawing solid optical fibre directly from a hollow preform · CPC title

• C03B37/01211 Primary

  by inserting one or more rods or tubes into a tube · CPC title

• C03B2205/45

  Monotoring or regulating the preform neck-down region with respect to position or shape · CPC title

• C03B37/01251

  Reshaping the ends · CPC title