Porous body and honeycomb-shaped ceramic separation-membrane structure

Patent metadata

Field	Value
Publication number	US-9321016-B2
Application number	US-201314031602-A
Country	US
Kind code	B2
Filing date	Sep 19, 2013
Priority date	Mar 22, 2011
Publication date	Apr 26, 2016
Grant date	Apr 26, 2016

Abstract

The present invention aims to provide a honeycomb-shaped ceramic porous body where the strength reduction upon forming a separation layer is less than conventional porous bodies. The ceramic porous body is provided with a honeycomb-shaped base material and an intermediate layer. At least a part of the ceramic porous body has a structure where aggregate particles are bonded to one another by an inorganic bonding material component. In the ceramic porous body, the intermediate layer thickness, which is the thickness of the intermediate layer, is 100 μm or more and 500 μm or less, the base material thickness at the shortest portion between the cells, but excluding the intermediate layer and the separation layer is 0.51 mm or more and 1.55 mm or less, and the ratio of the base material thickness to the intermediate layer thickness is 2.5 or more.

First claim

The invention claimed is:

1. A porous body comprising:
a honeycomb-shaped base material having partition walls of a ceramic porous body having pores formed therein and a plurality of cells formed by the partition walls and functioning as passages for a fluid passing through the ceramic porous body,
an intermediate layer of a ceramic porous body having pores with a smaller average pore diameter than pores in a surface of the base material and being disposed on the surface of the base material, and
a separation layer formed of zeolite for separating a mixture is provided on a surface of the intermediate layer;
wherein at least a part of the base material and the intermediate layer has a structure where aggregate particles are bonded to one another by an inorganic bonding material component,
the intermediate layer thickness, which is the thickness of the intermediate layer, is 100 μm or more and 500 μm or less,
the base material thickness at the shortest portion between the cells is 0.51 mm or more and 1.55 mm or less,
the ratio of the base material thickness to the intermediate layer thickness is 2.5 or more,
the proportion of inorganic bonding material in the inorganic solid content of the intermediate layer is 26% by mass or more and 42% by mass or less, and
wherein a ratio of the strength of the porous body after forming the separation layer to the strength of the porous body before forming the separation layer is at least 0.90.

2. The honeycomb-shaped ceramic separation-membrane structure according to claim 1 , wherein the separation layer is formed of DDR-type zeolite.

Assignees

• Ngk Insulators Ltd

Inventors

• Teranishi Makoto
• Miyahara Makoto
• Ichikawa Makiko
• Suzuki Hideyuki

Classifications

• Y10T428/24149

  Honeycomb-like · CPC title

• B01D71/028 Primary

  Molecular sieves (carbon B01D71/021) · CPC title

• B01D71/024

  Oxides · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title

• B01D53/22

  by diffusion (manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00) · CPC title