Reactor, converter, and power converter apparatus

Patent metadata

Field	Value
Publication number	US-9318250-B2
Application number	US-201214116747-A
Country	US
Kind code	B2
Filing date	Apr 20, 2012
Priority date	May 10, 2011
Publication date	Apr 19, 2016
Grant date	Apr 19, 2016

Abstract

A reactor 1 of the present invention includes a coil 2 , a magnetic core 3 at which the coil 2 is disposed, and a case 4 storing a combined product 10 made up of the coil 2 and the magnetic core 3 . The case 4 includes a bottom plate portion and a side wall portion 41 A surrounding the combined product 10 . The side wall portion 41 A is made of an insulating resin. A hook portion 43 a on which a line 71 , which is coupled to a sensor 7 for measuring the physical quantity of the reactor 1 , such as a temperature sensor, is hooked is integrally molded with the side wall portion 41 A by the resin structuring the side wall portion 41 A. Allowing the line 71 to be hooked on the hook portion 43 a and fixed thereto, the sensor 7 can be prevented from being displaced or coming off because of the line 71 being pulled or the like. Thus, the sensor 7 can be maintained at a proper position.

First claim

The invention claimed is:

1. A reactor, comprising:
a coil;
a magnetic core at which the coil is disposed; and
a case that stores a combined product made up of the coil and the magnetic core, wherein
the case includes a bottom plate portion on which the combined product is placed and a side wall portion that surrounds the combined product,
at least part of the side wall portion on an opening side is made of resin, and
a hook portion on which a line coupled to a sensor for measuring a physical quantity of the reactor is hooked is integrally molded with the opening side of the side wall portion by the resin so that the hook portion and the side wall portion are made of the same resin as an integral.

2. The reactor according to claim 1 , wherein
the side wall portion is entirely made of an insulating resin, the side wall portion being a member independent of the bottom plate portion, and the side wall portion being integrated with the bottom plate portion by a fixation member.

3. The reactor according to claim 1 , wherein
the combined product includes an insulator being interposed between the coil and the magnetic core, and
the insulator is integrally structured by a pair of divided pieces being combined, the reactor further comprises
a space that is formed as a result of the combination of the divided pieces, as a storage portion for the sensor.

4. The reactor according to claim 3 , wherein
the coil includes a pair of coil elements,
the coil elements are juxtaposed to each other such that axes of the coil elements are in parallel to each other,
each of the divided pieces of the insulator is integrally molded with a partition portion disposed between the coil elements, and
the storage portion for the sensor is a space formed by the partition portions of the divided pieces when the divided pieces are combined.

5. The reactor according to claim 3 , wherein
the divided pieces have engaging portions that engage with each other.

6. The reactor according to claim 1 , wherein
the storage portion for the sensor is integrally molded with the side wall portion by the resin forming the side wall portion.

7. The reactor according to claim 1 , wherein
the bottom plate portion is made of a metal material.

8. A converter, comprising:
a switching element;
a driver circuit that controls an operation of the switching element; and
a reactor that smoothes a switching operation, wherein
an input voltage is converted by the operation of the switching element, and
the reactor is the reactor according to claim 1 .

9. A power converter apparatus, comprising:
a converter that converts an input voltage; and
an inverter that is connected to the converter and that performs interconversion between a direct current and an alternating current, wherein
a load is driven by power obtained by the conversion performed by the inverter, and
the converter is the converter according to claim 8 .

10. The reactor according to claim 1 , wherein
the hook portion is provided to project into an upper space of the coil from a periphery forming the opening portion of the side wall portion.

11. The reactor according to claim 1 , wherein
the hook portion is provided for the single line, the hook portion containing a plurality of hook portions.

Assignees

• Yoshikawa Kouhei
• Sumitomo Electric Industries

Inventors

• Yoshikawa Kouhei

Classifications

• H01F37/00 Primary

  Fixed inductances not covered by group H01F17/00 · CPC title

• H01F27/08

  Cooling (heat-transfer elements F28F); Ventilating (structural details of casings H01F27/02) · CPC title

• H01F27/402

  Association of measuring or protective means · CPC title

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title

• H02M7/537

  using semiconductor devices only, e.g. single switched pulse inverters · CPC title