Method of reducing the viscosity of hydrocarbons

Patent metadata

Field	Value
Publication number	US-9315715-B2
Application number	US-58232909-A
Country	US
Kind code	B2
Filing date	Oct 20, 2009
Priority date	Oct 20, 2009
Publication date	Apr 19, 2016
Grant date	Apr 19, 2016

Abstract

Methods of treating hydrocarbon fluids to reduce the apparent viscosity of hydrocarbon fluids encountered in petroleum operations and reducing deposits within a well annulus or a pipeline are disclosed. The method comprises contacting such fluids with a hydrophobically modified polysaccharide to create water external emulsions. The disclosed hydrophobically modified polysaccharides have been demonstrated to reduce interfacial tension to below 65 mN/m and thereby improve the transportability of inherently viscous hydrocarbon fluids, such as heavy crude oils.

First claim

The claimed invention is:

1. A method for reducing the apparent viscosity of a hydrocarbon fluid comprising heavy crude oil encountered in petroleum operations having an American Petroleum Institute (API) gravity of about 20 or less, the method comprising:
(i) contacting said hydrocarbon fluid with an effective emulsifying amount of a composition comprising at least one hydrophobically modified non-ionic polymer having the general formula below:

wherein each R is independently hydrogen, an alkyl group, an aryl group, an hydroxyalkyl group, or an alkoxy group, and n is from 5 to 5,000; and
(ii) creating a water external emulsion comprising the hydrocarbon fluid and the composition wherein the water external emulsion has a lower apparent viscosity than the hydrocarbon fluid.

2. The method of claim 1 , wherein each R is an alkyl group, the alkyl group independently being a linear alkyl, or a branched alkyl.

3. The method of claim 1 , wherein R is selected from the group consisting of: a group having the general formula (C 2 H 4 O) m H, wherein m is from 1 to about 5; a group having the general formula C x H 2x+1 , wherein x is from about 4 to about 24; a branched alkyl having the general formula C x H 2x+1 , wherein x is from about 4 to about 24 in the main chain of the branched alkyl; a group having the general formula (C 2 H 4 O) m C x H 2x+1 , wherein m is from 1 to 5 and x from about 4 to about 24; a branched group having the general formula (C 2 H 4 O) m C x H 2x+1 , wherein m is from 1 to 5 and x from about 4 to about 24 in its main chain; a group having the general formula C x H 2x+1 O, wherein x is from about 4 to about 24 and the O is a free OH group replacing a hydrogen; a group having the general formula (C 2 H 4 O) m C x H 2x+1 O, wherein m is from 1 to 5 and x is from about 4 to about 24 and the O is a free OH group replacing a hydrogen; and combinations thereof.

4. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer is derived from a polysaccharide.

5. The method of claim 4 , wherein the polysaccharide is selected from the group consisting of: poly-α-glucose; poly-β-glucose; poly-β-mannose; poly-β-glucosamine; poly-(N-acetyl)-β-glucosamine; amylase; glycogen; cellulose; starches; guar gums; xanthan gums; dextran; chitosan; chitin; and combinations thereof.

6. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer has the following general formula, and wherein n is from 1 to about 1,000; a is from 0 to about 25; b is from 0 to about 25; c is from 0 to about 25; and d is from 0 to about 25,

7. The method of claim 6 , wherein n is from 5 to about 2,000; a is from 1 to 5; b is from 1 to 5; c is from 1 to 5; and d is from 1 to 5.

8. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer is selected from the group consisting of: hydrophobically modified hydroxyethyl cellulose; hydrophobically modified hydroxyethyl guar; hydrophobically modified hydroxyethyl xanthan; hydrophobically modified hydroxyethyl dextran; hydrophobically modified hydroxypropyl cellulose; hydrophobically modified hydroxypropyl guar; hydrophobically modified hydroxypropyl dextran; hydrophobically modified hydroxypropyl xanthan; and combinations thereof.

9. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer is comprised of monomeric units linked together via an acetal linkage.

10. The method of claim 1 , wherein the hydrophobic alkyl moieties are 2-hydroxyalkyl ethers endcapping hydroxyl groups.

11. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer has an inversion temperature of about 40° C. or wherein the hydrophobically modified non-ionic polymer has no inversion temperature at atmospheric pressure.

12. The method of claim 1 , wherein the hydrophobically modified non-ionic polymer has a surface tension of lower than 65 mN/m in water at under 100 ppm active concentration.

13. The method of claim 1 , further comprising separating the water external emulsion via a method selected from the group consisting of: heating; addition of an emulsion breaker chemicals; addition of specialized oxidizers; addition of enzymes; and combinations thereof.

14. The method of claim 1 , further comprising separating the water external emulsion via addition of a polysaccharide breaker.

15. The method of claim 1 , wherein contacting said hydrocarbon fluid with the effective emulsifying amount of the composition comprising at least one hydrophobically modified non-ionic polymer results in the water external emulsion having from about 1 to about 50 percent water, based on total volume of the emulsion.

16. The method of claim 1 , wherein the effective emulsifying amount of the composition is up to about 1,000 ppm actives, based on total volume of emulsion.

17. The method of claim 1 , wherein the composition is delivered into a subterranean formation.

18. A method of reducing deposits within a well annulus or a pipeline, the method comprising:
(i) contacting a hydrocarbon fluid comprising heavy crude oil encountered in petroleum operations having an API gravity of about 20 or less within the well annulus or the pipeline with an effective amount of a composition comprising at least one hydrophobically modified non-ionic polymer having the general formula below:

wherein each R is independently hydrogen, an alkyl group, an hydroxyalkyl group, or an alkoxy group, and n is from 5 to 5,000; and
(ii) creating a water external emulsion comprising the hydrocarbon fluid and the composition wherein the water external emulsion has a lower apparent viscosity than the hydrocarbon fluid.

19. The method of claim 1 , wherein the water external emulsion comprises a complex water external emulsion.

20. A method for reducing the apparent viscosity of a hydrocarbon fluid comprising heavy crude oil encountered in petroleum operations having an American Petroleum Institute (API) gravity of about 20 or less, the method comprising:
(i) contacting said hydrocarbon fluid with an effective emulsifying amount of a composition comprising at least one hydrophobically modified non-ionic polymer having the general formula below:

wherein each R is independently selected from the group consisting of H, a group having the general formula (C 2 H 4 O) m H, wherein m is from 1 to about 5; a group having the general formula C x H 2x+1 , wherein x is from about 4 to 14; a branched alkyl having the general formula C x H 2x+1 , wherein x is from about 4 to 14 in the main chain of the branched alkyl; a group having the general formula (C 2 H 4 O) m C x H 2x+1 , wherein m is from 1 to 5 and x from about 4 to 14; a branched group having the general formula (C 2 H 4 O) m C x H 2x+1 , wherein m is from 1 to 5 and x from about 4 to 14 in its main chain; a group having the general formula C x H 2x+1 O, wherein x is from about 4 to 14 and the O is a free OH group replacing a hydrogen; a group having the general formula (C 2 H 4 O) m C x H 2x+1 O, wherein m is from 1 to 5 and x is from about 4 to 14 and the O is a free OH group replacing a hydrogen; and any combination

Assignees

• Faust Jr Marcus D
• Weathers Jr Thomas M
• Nguyen Duy T
• Nalco Co

Inventors

• Faust Jr Marcus D
• Weathers Jr Thomas M
• Nguyen Duy T

Classifications

• C09K8/90

  of natural origin, e.g. polysaccharides, cellulose · CPC title

• F17D1/16

  Facilitating the conveyance of liquids or effecting the conveyance of viscous products by modification of their viscosity {(changing the flow or the viscosity by adding a chemical agent C09K3/00, C10M)} · CPC title

• C09K8/604

  Polymeric surfactants · CPC title

• C09K8/584 Primary

  characterised by the use of specific surfactants · CPC title

• C09K8/52

  Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning · CPC title