Power converter performing evaporative cooling of a switching element

Patent metadata

Field	Value
Publication number	US-9313933-B2
Application number	US-201114349346-A
Country	US
Kind code	B2
Filing date	Oct 6, 2011
Priority date	Oct 6, 2011
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

A power converter, which performs cooling of a switching element by using a boiling cooling apparatus that makes use of a boiling phenomenon of a coolant incorporated therein, includes a control unit to control an operation of the power converter based on a deviation between an element attachment surface temperature, which is a temperature of an attachment surface of the switching element, and a cooling apparatus intake air temperature. When the deviation between the element attachment surface temperature and the cooling apparatus intake air temperature exceeds a predetermined threshold, the control unit performs control of stopping the power converter.

First claim

The invention claimed is:

1. A power converter converting input direct-current power or alternating-current power into desired alternating-current power according to a switching operation of a switching element to output the desired alternating-current power, and performing cooling of the switching element by using a cooling apparatus that makes use of a boiling phenomenon of a coolant incorporated therein, the power converter comprising:
a control unit controlling an operation of the power converter based on a deviation between a temperature of the switching element or an attachment surface of the switching element and a temperature of cooling air sucked by the cooling apparatus,
wherein the control unit includes a detecting unit generating and outputting a cooling performance deterioration detection signal representing performance deterioration of the cooling apparatus when the deviation exceeds a predetermined threshold.

2. The power converter according to claim 1 ,
wherein the detecting unit includes a threshold generating unit generating the threshold based on temperature of the cooling air, and
wherein the threshold generating unit generates the threshold that is smaller when the temperature of the cooling air is high than when the temperature of the cooling air is low.

3. The power converter according to claim 1 ,
wherein the detecting unit includes a threshold generating unit generating the threshold based on a loss of the switching element, and
wherein the threshold generating unit generates the threshold that is smaller when the loss of the switching element is large than when the loss of the switching element is small.

4. The power converter according to claim 1 ,
wherein the detecting unit includes a threshold generating unit including a calendar function and configured to generate the threshold based on season information by the calendar function, and
wherein the threshold generating unit generates the threshold that is smaller when outdoor temperature predicted based on the season information is high than when the outdoor temperature is low.

5. The power converter according to claim 1 , wherein the control unit performs control of stopping the power converter when the deviation exceeds the predetermined threshold.

6. The power converter according to claim 1 , wherein, when the deviation exceeds the predetermined threshold, the control unit performs control of reducing a switching frequency for causing the switching element to operate.

7. The power converter according to claim 1 , wherein, when the deviation exceeds the predetermined threshold, the control unit performs control of limiting an electric current applied to the switching element.

8. The power converter according to claim 1 , wherein at least one of a transistor element and a diode element included in the switching element is formed of a wide band gap semiconductor.

9. The power converter according to claim 8 , wherein the wide band gap semiconductor is a semiconductor formed using silicon carbide, a gallium nitride material, or diamond.

10. A power converter according to claim 1 , wherein the control unit controls an operation of the power converter based on the cooling performance deterioration detection signal.

11. A power converter converting input direct-current power or alternating-current power into desired alternating-current power according to a switching operation of a switching element to output the desired alternating-current power, and perform cooling of the switching element by using a cooling apparatus that makes use of a boiling phenomenon of a coolant incorporated therein, the power converter comprising:
a control unit controlling an operation of the power converter based on a deviation between a temperature during operation and a temperature before an operation start of the switching element or an attachment surface of the switching element,
wherein the control unit includes a detecting unit generating and outputting a cooling performance deterioration detection signal representing performance deterioration of the cooling apparatus when the deviation exceeds a predetermined threshold, and
wherein the detecting unit includes a threshold generating unit that generates the threshold based on a loss of the switching element such that the threshold is smaller when the loss of the switching element is large than when the loss of the switching element is small.

12. The power converter according to claim 11 , wherein the control unit performs control of stopping the power converter when the deviation exceeds the predetermined threshold.

13. The power converter according to claim 11 , wherein, when the deviation exceeds the predetermined threshold, the control unit performs control of reducing a switching frequency for causing the switching element to operate.

14. The power converter according to claim 11 , wherein, when the deviation exceeds the predetermined threshold, the control unit performs control of limiting an electric current applied to the switching element.

15. The power converter according to claim 11 , wherein at least one of a transistor element and a diode element included in the switching element is formed of a wide band gap semiconductor.

16. The power converter according to claim 15 , wherein the wide band gap semiconductor is a semiconductor formed using silicon carbide, a gallium nitride material, or diamond.

17. A power converter according to claim 11 , wherein the control unit controls an operation of the power converter based on the cooling performance deterioration detection signal.

Assignees

• Sugahara Tetsuo
• Kobayashi Tomohiro
• Nakagawa Ryosuke
• Mitsubishi Electric Corp

Inventors

• Sugahara Tetsuo
• Kobayashi Tomohiro
• Nakagawa Ryosuke

Classifications

• H10W40/73

  for cooling by change of state · CPC title

• H10W40/43

  by flowing gases, e.g. forced air cooling · CPC title

• H10W40/00

  Arrangements for thermal protection or thermal control (integrated devices comprising arrangements for thermal protection H10D89/60) · CPC title

• H05K7/2029

  using a liquid coolant with phase change in electronic enclosures (in cabinets of standardized dimensions H05K7/20536; in server cabinets H05K7/20709; in vehicle electronic casings H05K7/20845; in power control electronics H05K7/2089; in displays H05K7/20954) · CPC title

• H02M7/5387

  in a bridge configuration · CPC title