Contact element for directly electrically contacting circuit boards

Patent metadata

Field	Value
Publication number	US-9312615-B2
Application number	US-201214114731-A
Country	US
Kind code	B2
Filing date	Mar 9, 2012
Priority date	Apr 29, 2011
Publication date	Apr 12, 2016
Grant date	Apr 12, 2016

Abstract

In a contact element for direct electrical contacting of a contact surface on a circuit board, a front insertion portion is constituted by a metal sheet having two multiple-ply lateral edges located opposite one another, and having a center portion located therebetween and having fewer plies, in particular one ply, the two lateral edges extending with their outer peripheral edges parallel to one another and each being turned over at least once; and at least one of the two outer lateral edges having a projecting contacting protrusion for direct electrical contacting of a contact surface.

First claim

What is claimed is:

1. A contact element for a direct electrical contacting of a contact surface on a circuit board, comprising:
a front insertion portion from a perspective of an insertion direction, wherein the front insertion portion includes a metal sheet having two multiple-ply lateral edges located opposite one another; and
a center portion located between the lateral edges, wherein:
the center portion includes a fewer number of plies than each of the two lateral edges,
the two lateral edges extend with outer peripheral edges thereof parallel to one another and each lateral edge is turned over at least once, and
at least one of the two lateral edges includes a projecting contacting protrusion for direct electrical contacting of the contact surface.

2. The contact element as recited in claim 1 , wherein the center portion includes one ply.

3. The contact element as recited in claim 1 , wherein the center portion includes a housing tongue, extending backward, that protrudes out of a plane of the center portion.

4. The contact element as recited in claim 3 , wherein the housing tongue is one of disposed between the two lateral edges, and disposed behind one of the two lateral edges in the insertion direction.

5. The contact element as recited in claim 1 , wherein the center portion and the lateral edges form a coding groove extending in the insertion direction and disposed one of centeredly and eccentrically.

6. The contact element as recited in claim 1 , wherein the lateral edges, viewed in the insertion direction, each have an undercut.

7. The contact element as recited in claim 6 , wherein the undercut is formed by a laterally open cutout in the respective lateral edge.

8. The contact element as recited in claim 7 , wherein lateral edge portions, located on both sides of the open cutout, of the lateral edge are connected to one another by a connecting web of the turned-over lateral edge.

9. The contact element as recited in claim 1 , wherein the center portion includes a U-shaped cross section.

10. The contact element as recited in claim 1 , wherein the lateral edges are each turned over inward several times.

11. The contact element as recited in claim 1 , wherein the lateral edges are each one of folded onto one another and rolled inward.

12. The contact element as recited in claim 1 , wherein the turned-over lateral edges abut against the center portion one of in planar fashion, with a curved-over lateral edge, and with an inwardly curved-over lateral edge.

13. The contact element as recited in claim 1 , wherein a gap present at a front end, from a perspective of the insertion direction of the contact element between the center portion and one of the lateral edges, is closed by a curved-over portion of the lateral edge.

14. The contact element as recited in claim 1 , further comprising:
a connecting portion, provided between the lateral edges and a rear connector portion, having lateral edges that are folded over.

15. The contact element as recited in claim 14 , wherein the lateral edges of the connecting portion are connected with one of the lateral edges of the center portion.

16. The contact element as recited in claim 1 , further comprising:
a rear crimp portion, from a perspective in the insertion direction, disposed with an offset from a coding groove of the contact element.

17. A contact carrier, comprising:
a plurality of contact elements inserted in an insertion direction for direct electrical contacting of contact surfaces on a circuit board, wherein each contact element includes:
a front insertion portion from a perspective of an insertion direction, wherein the front insertion portion includes a metal sheet having two multiple-ply lateral edges located opposite one another; and
a center portion located between the lateral edges, wherein:
the center portion includes a fewer number of plies than each of the two lateral edges,
the two lateral edges extend with outer peripheral edges thereof parallel to one another and each lateral edge is turned over at least once, and
at least one of the two lateral edges includes a projecting contacting protrusion for direct electrical contacting of the contact surface.

18. The contact carrier as recited in claim 17 , further comprising:
a coding plate for the contact elements and disposed in front of the contact carrier.

19. The contact carrier as recited in claim 17 , wherein adjacent contact elements are each rotated 180 degrees from one another.

20. The contact carrier as recited in claim 17 , wherein rear crimp portions of adjacent contact elements are each disposed in different planes.

Assignees

• Kroeckel Markus
• Bosch Gmbh Robert

Inventors

• Kroeckel Markus

Classifications

• H01R43/16 Primary

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R13/642

  by position or shape of contact members · CPC title

• H01R12/50 Primary

  Fixed connections · CPC title

• H01R12/721

  cooperating directly with the edge of the rigid printed circuits · CPC title

• H01R24/60

  Contacts spaced along planar side wall transverse to longitudinal axis of engagement · CPC title